Product Description
Product Description
Brushless DC Gear Motor combine high performance DC brushless motors and motor drivers to offer excellent energy savings, high torque and speed stability as well as a wide speed control range. With brushless DC motors you can downsize your application as the motors have slim bodies and provide high power due to permanent magnets being used in the rotor.
- Output Power from 15 W up to 750 W
- Parallel Shaft, Right-Angle Shaft and Flat Hollow Shaft Gear options
- Speed Control/Motor Driver Available
Characteridtics Of BLDC Motor
Type Of BLDC Motor
Range Of BLDC Gearmotor
Pleas click to view more detailed specification for each series of BLDC Motor.
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brushless |
| Customization: |
Available
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-03-29
China manufacturer NEMA 17 Square Gear Head Stepper Motor wholesaler
Product Description
NEMA 17 Square Gear Head Stepper Motor Specifications:
Gearbox Dia: 42mm
Stepper Dia: 42mm
Gearbox length: 32mm
Ratio: 1: 13 to 1: 15
Motor Specification:
| Series Model | Step Angle (°) | Motor Length (mm) | Rated Current (A) | Phase Resistance (Ω) | Phase Inductance (mH) | Holding Torque (N.cm Min) | Detent Torque (N.cm Max) | Rotor Inertia (g.cm²) | Lead Wire (No.) | Motor Weight (g) |
| 17HS571 | 1.8 | 20 | 0.8 | 3.8 | 4.5 | 10 | 1.2 | 24 | 4 | 120 |
| 17HS2408 | 1.8 | 28 | 0.6 | 8 | 10 | 12 | 1.6 | 30 | 4 | 150 |
| 17HS3401 | 1.8 | 34 | 1.3 | 2.4 | 2.8 | 28 | 1.6 | 34 | 4 | 220 |
| 17HS3410 | 1.8 | 34 | 1.7 | 1.2 | 1.8 | 28 | 1.6 | 34 | 4 | 220 |
| 17HS3630 | 1.8 | 34 | 0.4 | 30 | 18 | 21 | 1.6 | 34 | 6 | 220 |
| 17HS4401 | 1.8 | 40 | 1.7 | 1.5 | 2.8 | 40 | 2.2 | 54 | 4 | 280 |
| 17HS4402 | 1.8 | 40 | 1.3 | 2.5 | 5.0 | 40 | 2.2 | 54 | 4 | 280 |
| 17HS4602 | 1.8 | 40 | 1.2 | 3.2 | 2.8 | 28 | 2.2 | 54 | 6 | 280 |
| 17HS8401 | 1.8 | 48 | 1.7 | 1.8 | 3.2 | 52 | 2.6 | 68 | 4 | 350 |
| 17HS8402 | 1.8 | 48 | 1.3 | 3.2 | 5.5 | 52 | 2.6 | 68 | 4 | 350 |
| 17HS8403 | 1.8 | 48 | 2.3 | 1.2 | 1.6 | 46 | 2.6 | 68 | 4 | 350 |
| 17HS8630 | 1.8 | 48 | 0.4 | 30 | 38 | 34 | 2.6 | 68 | 6 | 350 |
| 17HS9403 | 1.8 | 60 | 2.3 | 1.4 | 2.5 | 70 | 3.6 | 80 | 4 | 480 |
| 17HS6403 | 1.8 | 63 | 2.3 | 1.5 | 2.2 | 80 | 4.0 | 85 | 4 | 500 |
Gearbox Electrical Specifications :
| Reduction ratio | 3 | 3.6 | 5 | 6 | 7.5 | 9 | 10 | 15 |
| Reducer Series | 1 | |||||||
| L Length(mm) | 32 |
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About CHINAMFG MOTOR Company
HangZhou CHINAMFG Motor Co. Ltd is a manufacturer and exporter of virious of motors,
Our Product range are:
DC Brush motor: 6-130mm diameter, 0.1-1500W output power.
Brushless DC Motor: 28-110mm, 5-800W output power
DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
DC Planeary Gear Motor: 10-82mm diameter, 0.1-200W output power
Stepper Motor: NEMA 08 to NEMA 43, Can contact with gearox and lead screw
AC Gear Motor: 42 to 104mm diameter, 6-200 output power
Compare with other competitors, Our advantages are:
1) High Quality Guarantee: 11 years experiences in this field makes us have mature manufacturing process, Most of motors have CE, RoHS certificates.
2) Experience: Till Augest, 2016, We had export our goods to 77 different countries like US, Germany, UK, Japan, Brizal,Russia and so on.
3) Competitive Price: We have a very high competitive ability of the list prices based on low cost labour force in China.
4) Good Service: CHINAMFG MOTOR sales are professional and with good attitude, We will response with our customer within 24 hours(Holiday excepted), So you don’t need way about can’t not find the person when have agent things.
- 5 MOQ: Small Orders Accepted
6) On Time Delivery: 7-15 working days lead time for normal motors, Custmoized motor lead time are also less than 20 working days.
7) Customized service: Our experienced R&D team can support customized motor if necessary.
Production Equipment:
Customer Visit and Fair
Certificates
FAQ(Q=Question, A=Answer)
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
Weclome contact with us if have any questions about this motor or other products!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Printing Equipment |
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| Speed: | Constant Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control |
| Type: | Magnetic-Electric |
| Samples: |
US$ 40/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
What is a gear motor, and how does it combine the functions of gears and a motor?
A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:
A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.
The gears in a gear motor serve several functions:
1. Torque Amplification:
One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.
2. Speed Reduction or Increase:
The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.
3. Directional Control:
Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.
4. Load Distribution:
The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.
By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.
editor by CX 2024-03-05
China 90mm Square Flange 10: 1 Servo Motor Straight Gear High Torque Planetary Antomation Gearbox for CNC Machine synchromesh gearbox
Product Description
Product Description
The reducer is usually used for low-pace and large-torxque transmission products. The motor, interior combustion engine or other higher-pace managing electrical power is used to attain the goal of deceleration by meshing with the massive gear on the output shaft by way of a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have many pairs of gears with the same theory to accomplish the best reduction impact. The ratio of the amount of enamel of the huge and modest gears is the transmission ratio.
| SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
| SPLF90-90mm Planetry Gearbox for Servo Motor | L1 | four | 80 | ||
| five | 90 | ||||
| seven | 60 | ||||
| 10 | 39 | ||||
| Adapted motor | ∅ 19-forty/ ∅70-3/90-M6 | ||||
| Rated Input Pace (rpm) | 3000/min | ||||
| Max Enter Pace (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault quit torque(N.m) | 2 occasions of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average existence span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 3.5 | |||
| L2 | 4.five | ||||
| IP | 54 | ||||
| Installation technique | Any installation method | ||||
Production Assortment
42 Collection Planetary Gearbox
Backlash: ten-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 12,16,twenty,25,28,35,40,fifty,70
Body Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Teeth
60 Sequence Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,ten,
L2: sixteen,twenty,twenty five,28,35,forty,50,70
Body Dimension: 60mm Input Flange
Equipment Arrangement: Planetary Straight Tooth
ninety Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,20,25,28,35,forty,50,70
Body Dimension: 90mm Enter Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metal Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,ten,
L2: 16,20,twenty five,28,35,forty,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Tooth
Right Angle Collection Planetary Gearbox
Backlash: ten-15 arcmin
Ratio Choice:
L1: 4,5,7,ten,
L2: sixteen,20,25,28,35,40,fifty,70
Frame Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Teeth
Software Subject
Automated Arms
Assembly Line
3D-Printer
Healthcare -Tools
CNC Machine
Tapping Equipment
Other Automation Products
Why Choose Us
ZheJiang High Precision Gear Transmission Co., Ltd
Organization
ZheJiang Substantial Precision Equipment Transmission Co., Ltd situated in HangZhou town, ZheJiang Province, China. It is a major business dedicated in precision transmission elements and system study, manufacture and income, numerous series of merchandise are created in its 5000 sq. meters workshop, the precision planetary gearbox and gear motor are designed particularly for solar power industry and have served many huge-scale photo voltaic tasks worldwidely.
The study team has much more than fifteen many years experiences in this subject, who can guarantee a punctual and productive service to meet customer’s certain needs. It has pasted the ISO9001 top quality management method and CE, items have been exported to plenty of nations around the world with a broad range software in AGV, clever robotic, logistic, industrial automation, solar energy, vessel, packaging and textile and so on.Constantly, our goal is to encourage the application of solar energy business in the entire world, and we feel it gives clean and sustainable energy for humanity to greater protect our surroundings.
WORKSHOP
CERTIFICATIONS
FAQ
Q:Which areas are your products mainly utilised in?
A:At existing, we have 2 main goods: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilised in automation fields, this sort of as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a sequence of automation products. In addition, our photo voltaic geared motors are utilized in photovoltaic electrical power generation tasks, which are largely mixed with rotary drives to generate photo voltaic panels to keep track of sunlight.
Q : How to pick the suitable planetary gearbox?
A :First of all, we need to have you to be CZPT to supply relevant parameters. If you have a motor drawing, it will let us suggest a appropriate gearbox for you more rapidly. If not, we hope you can offer the following motor parameters: output velocity, output torque, voltage, current, IP, noise, functioning circumstances, motor size and power, and so forth.
Q : What is the price ?
A : The primary deciding issue for the price tag of each solution is the purchase quantity. You can connect with us and allow us understand each and every other. I believe that our prices, product high quality and our solutions can certainly make you happy.
Q : Do you give custom-made services?
A: Of course, we supply tailored solutions. You only require to put forward your demands, and we will do our ideal to give you with a program, make strategies, and attempt our greatest to meet your demands.
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US $48-55 / Piece | |
1 Piece (Min. Order) |
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
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| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
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| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| SPLF90-90mm Planetry Gearbox for Servo Motor | L1 | 4 | 80 | ||
| 5 | 90 | ||||
| 7 | 60 | ||||
| 10 | 39 | ||||
| Adapted motor | ∅ 19-40/ ∅70-3/90-M6 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 3.5 | |||
| L2 | 4.5 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
|
US $48-55 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
###
| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| SPLF90-90mm Planetry Gearbox for Servo Motor | L1 | 4 | 80 | ||
| 5 | 90 | ||||
| 7 | 60 | ||||
| 10 | 39 | ||||
| Adapted motor | ∅ 19-40/ ∅70-3/90-M6 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 3.5 | |||
| L2 | 4.5 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh 2022-11-25
China Professional 4W 5rpm AC Square Synchronous Gear Reduced Motor for Printer/Pellet Feeder/Grill BBQ near me manufacturer
Solution Description
Reversible synchronous motor
ZG reversible synchronous motor ZG -49TYJ series is commonly usedn in indoor monitor, Spin antenna of Television set, stage lighting, property appliances as Microwave turing plate, Quartz heater, Dishwasher, Can opener, Knife sharpener, washing device
Mechanical Specification:
one) Path of Rotation: Solitary CW, One CCW, and Free of charge Route
two) Output Speed: 5/6 rpm
3) Doing work Torque: >=7kgf. Cm
Ritscher group was established in 2006.we always emphasis on micro-motors for family and industrial electrical equipment.At the moment, we have expert micro-motor factories separatlly situated in ZheJiang & ZHangZhoug province.It has fifty,000 sq. meters plants and much more than five hundred employees, yearly output is 5 million pcs and has 10 million pcs yearly making ability.Soon after several years improvement,we created a wonderful track record in the domestic and oversea industry and have the CZPT from our global buyers.
We commenced our business from shaded pole motors, right after 10 a long time advancement,our goods is enlarged to BLDC motors ,capacitor motors ,synchronous motors,stepping motors,servo motors, and PMDC motors.Our goods are extensively used for generating refrigerators, freezers, micro-wave ovens, air heaters, air exhausters, ventilators,ovens, air filter, therapeutic massage equipment and several other equipments.
To design and style the lastest technologies motors and meet up with our customers requirments,we have the quite able R&D group,to ensure our items good quality ,we have extremely rigorous manage technique for our production department & QC office,to make our price reduced,we have the quite professional buy department, We dedicate to make every single specifics better than we could do.
To offer you rapid and greater provider to our customers in Australia and New Zeland,we established up department office in Australia because 2017 with exprienced expert to support the business ,which will carry much more consumers to get know of us.
We will keep carrying out our job,transfer forward stage by action to make our organization region broader and brighter.
Our organization FAQ for you
(1) Q: What type motors you can give?
A:For now,we primarily supply Kitchen area Hood Motor,DC Motor,Equipment Motor,Admirer Motor Fridge Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor and many others.
(2) Q: Is it achievable to pay a visit to your manufacturing facility
A: Positive. But please kindly keep us posted a couple of days in advance. We need to have to examine our
timetable to see if we are offered then.
(3) Q: Can I get some samples
A: It is dependent. If only a handful of samples for individual use or substitution, I am frightened it will
be hard for us to offer, since all of our motors are personalized created and no stock
accessible if there is no additional demands. If just sample screening before the official get and
our MOQ, cost and other conditions are appropriate, we might really like to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Indeed. The MOQ is between 1000~ten,000pcs for various models following sample approval.
But it is also okay for us to take smaller plenty like a number of dozens, hundreds or hundreds
For the first 3 orders soon after sample acceptance.For samples, there is no MOQ prerequisite. But the much less the much better (like no much more than 5pcs) on condition that the amount is enough in scenario any modifications necessary following preliminary testing.
The Basics of a Gear Motor
The simple mechanism powering the gear motor is the theory of conservation of angular momentum. The more compact the equipment, the far more RPM it handles and the more substantial the equipment, the much more torque it creates. The ratio of angular velocity of two gears is referred to as the equipment ratio. Additionally, the exact same principle applies to a number of gears. This indicates that the direction of rotation of each and every adjacent gear is constantly the opposite of the one particular it is hooked up to.
Induction worm equipment motor
If you might be searching for an electric motor that can supply substantial torque, an Induction worm equipment motor may be the right option. This type of motor makes use of a worm gear connected to the motor to rotate a principal gear. Since this type of motor is far more successful than other varieties of motors, it can be utilized in programs requiring massive reduction ratios, as it is capable to offer much more torque at a reduced speed.
The worm equipment motor is created with a spiral shaft that is established into splines in an additional equipment. The speed at which the worm equipment rotates is dependent on the torque made by the major gear. Induction worm equipment motors are very best suited for use in low-voltage purposes such as electric powered vehicles, renewable strength methods, and industrial products. They come with a broad assortment of power-source choices, like twelve-volt, 24-volt, and 36-volt AC power materials.
These sorts of motors can be utilized in a lot of industrial settings, which includes elevators, airport equipment, food packaging facilities, and more. They also produce less sounds than other sorts of motors, which tends to make them a common selection for producers with constrained room. The performance of worm gearmotors makes them an exceptional decision for applications where sound is an issue. Induction worm gear motors can be compact and incredibly large-torque.
While the Induction worm gear motor is most broadly utilized in industrial purposes, there are other types of gearmotors available. Some kinds are a lot more efficient than other individuals, and some are much more expensive than other people. For your software, deciding on the right motor and gearbox combination is vital to obtaining the sought after consequence. You are going to discover that the Induction worm equipment motor is an outstanding selection for a lot of apps. The positive aspects of an Induction worm equipment motor can’t be overstated.
The DC gear motor is an excellent choice for higher-conclude industrial programs. This type of gearmotor is smaller sized and lighter than a common AC motor and can supply up to 200 watts of torque. A gear ratio of a few to two can be discovered in these motors, which helps make them ideal for a vast variety of programs. A substantial-high quality DC equipment motor is a fantastic decision for numerous industrial apps, as they can be extremely efficient and give a high degree of reliability.
Electric powered gear motors are a adaptable and commonly utilized kind of electric motor. Nonetheless, there are some programs that do not reward from them, this sort of as applications with high shaft pace and lower torque. Apps such as admirer motors, pump and scanning machines are examples of these kinds of higher-speed and high-torque needs. The most important thought when selecting a gearmotor is its performance. Selecting the correct dimensions will ensure the motor operates effectively at peak effectiveness and will previous for a long time.
Parallel shaft helical equipment motor
The FC sequence parallel shaft helical gearmotor is a compact, light-weight, and substantial-efficiency device that makes use of a parallel shaft framework. Its compact style is complemented by higher transmission efficiency and substantial carrying capability. The motor’s materials is 20CrMnTi alloy metal. The unit arrives with possibly a flanged enter or bolt-on feet for set up. Its low sound and compact layout make it an perfect choice for a assortment of programs.
The helical gears are generally organized in two rows of 1 yet another. Each and every row is made up of one or much more rows of tooth. The parallel row has the tooth in a helical sample, although the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact layout and do not overlap. They can be both parallel or crossed. The helical equipment motors can have any quantity of helical pairs, each and every with a various pitch circle diameter.
The positive aspects of the Parallel Shaft Helical Gearbox consist of substantial temperature and strain managing. It is produced by skilled professionals making use of chopping-edge technology, and is broadly regarded for its high efficiency. It is available in a range of specialized specs and is custom made-made to fit individual demands. These gearboxes are tough and lower-noise and feature high dependability. You can expect to help save up to 40% of your energy by employing them.
The parallel shaft helical equipment motors are made to decrease the pace of a rotating element. The nodular solid iron housing aids make the device sturdy in tough environments, although the precision-machined gears provide peaceful, vibration-totally free procedure. These motors are obtainable in double reduction, triple reduction, and quadruple reduction. The potential ranges from .twelve kW to 45 kW. You can choose from a wide selection of capacities, depending on the measurement of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a hassle-free remedy for place-constrained programs. The machine’s modular layout allows for easy mounting and a wide assortment of ambient temperatures. They are best for a assortment of mechanical applications, such as conveyors, augers, and much more. If you want a little footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best resolution for you.
The parallel shaft helical gears are advantageous for both substantial and minimal speed programs. Parallel helical gears are also suited for minimal velocity and lower obligation programs. A excellent case in point of a cross-helix equipment is the oil pump of an inner combustion motor. Each varieties of helical gears are hugely reliable and provide vibration-free procedure. They are a lot more expensive than standard gear motors, but offer you a lot more durability and performance.
Helical gear unit
This helical gear device is created to run beneath a variety of demanding circumstances and can be employed in a wide range of apps. Developed for extended existence and high torque density, this equipment unit is offered in a variety of torques and gear ratios. Its design and construction make it compatible with a broad assortment of critical mechanical programs. Frequent apps contain conveyors, materials managing, steel mills, and paper mills.
Created for substantial-functionality applications, the Heidrive helical gear device gives outstanding efficiency and price. Its progressive layout allows it to perform well beneath a broad variety of functioning circumstances and is extremely resistant to hurt. These gear motors can be very easily merged with a helical equipment device. Their combined electricity output is one hundred Nm, and they have a high efficiency of up to 90%. For much more information about the helical gear motor, get in touch with a Heidrive consultant.
A helical equipment unit can be labeled by its reference part in the regular airplane or the turning plane. Its heart gap is the same as that of a spur gear, and its number of enamel is the exact same. In addition to this, the helical equipment has a low axial thrust, which is one more critical attribute. The helical equipment device is much more effective at transferring torque than a spur gear, and it is quieter, also.
These models are made to deal with large masses. No matter whether you are utilizing them for conveyors, augers, or for any other application that entails higher-speed motion, a helical gear device will produce greatest functionality. A helical gear unit from Flender can deal with 400,000 duties with a higher degree of trustworthiness. Its large effectiveness and higher resistance to load guarantees higher plant availability. These gear motors are obtainable in a assortment of measurements, from solitary-velocity to multi-speed.
PEC geared motors reward from many years of style encounter and large good quality supplies. They are sturdy, silent, and supply exceptional performance. They are accessible in a number of configurations and are dimensionally interchangeable with other key manufacturers. The gear motors are manufactured as modular kits to decrease stock. They can be equipped with added components, these kinds of as backstops and enthusiasts. This makes it easy to customise your equipment motors and help save cash while decreasing charges.
An additional type of helical gears is the double helical gear. The double helical gear device has two helical faces with a gap in between them. They are greater for enclosed gear methods as they supply greater tooth overlap and smoother functionality. In comparison to double helical gears, they are smaller and far more versatile than the Herringbone type. So, if you might be searching for a equipment motor, a helical gear device may possibly be excellent for you.
China supplier Zd CZPT 104mm AC Induction Gear Motor of Square Type near me factory
Solution Description
ZD CZPT 104mm AC Induction Equipment Motor of Sq. Sort
Solution Description
Induction motors have one-phase type and a few-stage kind. This sort of motors do not only use electromagnetic coils and capacitors throughout beginning, but also throughout procedure. Though the starting torque is not extremely big, but it has a straightforward composition, high trustworthiness, high effectiveness and could continuously work. It is broadly employed in automation sector, logistics, assembly line and etc.
The Attributes of Induction Motor:
one.Induction motor depends on capacitor and electromagnet coil when commencing and rotating. Though its beginning torque is not very huge, it has a simple structure, substantial effectiveness and can rotate repeatedly.
2.The single-section motor can produce torque in the opposite to the course of rotation when rotating. Make sure you modify the rotation direction of solitary-stage motor only soon after it stopped.
3.A few-stage motor depends on a few-stage supply. It has a high efficiency and can get a higher commencing torque.
How To Read
Motor :
6 I K 180 (R) GU – S F
a b c d e f g h
Gearbox:
6 GU 15 K
a b c d
Spesifications
Constant Score of 6IK120GU-( )
Continuous Ranking of 6IK140GU-( )
Ongoing Rating of 6IK200GU-( )
When the motor is accredited under various basic safety specifications, the model title on the nameplate is the accredited design identify.
Be aware: “-A” means the voltage 110V, the assembly capacitor value it is in accordance the label.
Proportions(Device: mm):
Gear Motor-Torque Table
•Gearbox and mid-gearbox can be sold individually.
•Enter the gear ratio in the box ( ) inside the model identify.
•The grey qualifications indicates the exact same CZPT course of the motor even though the CZPT path of others are opposite.
•The pace is calculated by dividing the motor’s synchronous pace (50Hz: 1500r/min, 60Hz: 1800r/min) by the equipment ratio. The true speed is 2%~twenty% much less than the displayed benefit, relying on the dimension of the load.
•To minimize the pace CZPT the equipment ratio in the table, attach a decimal gearbox (gear ratio: 10) amongst the gearbox and motor. In that situation, the permissible torque is 5 N.m.
Allowable Torque of 6IK120GU-( ) Unit: Upside (N.m)/Below-aspect (N.m)
Allowable Torque of 6IK140GU-( ) Device: Upside (N.m)/Below-aspect (N.m)
Allowable Torque of 6IK200GU-( ) Device: Upside (N.m)/Under-aspect (N.m)
Comprehensive Photographs
Wiring Diagram
Other designs of CZPT AC Induction Equipment Motor
More products,remember to simply click below…
Firm Profile
Delivery
Our Providers
one.Servicing time & Guarantee: 1 12 months soon after leaving manufacturing facility
2.Other service: Including modeling choice guide, installation guidebook, and difficulty shooting guidebook, etc.
FAQ
Q: What’re your major products?
A: We presently produce Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, Large Precision Planetary Gearbox and Precision Cycloidal Gearbox etc.. You can check the requirements for earlier mentioned motors on our internet site and you can email us to recommend required motors for each your specification too.
Q: How to choose a suitable motor or gearbox?
A:If you have motor images or drawings to present us, or you have in depth requirements, these kinds of as, voltage, velocity, torque, motor dimensions, functioning manner of the motor, essential lifetime and noise stage and so on, you should do not wait to enable us know, then we can advocate suited motor for every your ask for appropriately.
Q: Do you have a personalized service for your normal motors or gearboxes?
A: Of course, we can personalize for each your request for the voltage, speed, torque and shaft measurement/condition. If you need to have additional wires/cables soldered on the terminal or need to have to include connectors, or capacitors or EMC we can make it too.
Q: Do you have an specific design and style services for motors?
A: Yes, we would like to layout motors independently for our clients, but some type of molds are necessory to be developped which may require exact expense and style charging.
Q: What is actually your lead time?
A: Generally speaking, our regular regular merchandise will need 15-30days, a bit more time for customized products. But we are very versatile on the guide time, it will depend on the distinct orders.
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one particular location to one more. There are many types of gearmotors. This post will discuss the kinds of gearmotors, such as Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have numerous different traits. In addition, each sort has distinctive benefits and negatives. Listed under are a few ideas on selecting a gearmotor.
Angular geared motors
Angular geared motors are the ideal drive component for apps where torques, forces, and motions want to be transferred at an angle. Compared to other kinds of geared motors, these have handful of moving areas, a compact layout, and a long life. Angular geared motors are also extremely successful in journey travel purposes. In addition to their longevity, they have a minimal servicing need and are extremely corrosion-resistant.
Helical worm geared motors are a lower-expense resolution for drives that employ angular geared motors. They combine a worm equipment stage and helical input phase to offer greater performance than pure worm geared motors. This travel solution is very reputable and sound-free. Angular geared motors are typically utilized in programs the place noise is an issue, and helical worm geared motors are notably tranquil.
The gear ratio of an angular geared motor is dependent on the ratio among its enter and output shaft. A higher-top quality helical geared motor has a reasonably minimal mechanical noise level, and can be mounted in nearly any room. The torque of a helical geared motor can be calculated by utilizing frequency measurement equipment. The strength performance of angular geared motors is a single of the most essential aspects when picking a motor. Its symmetrical arrangement also enables it to function in lower-velocity environments.
When picking the right angular geared motor, it is crucial to keep in brain that increased torque will direct to very poor output overall performance. After a gear motor reaches its stall torque, it will no longer function properly. This helps make it crucial to consult a overall performance curve to decide on the appropriate motor. Most DC motor producers are more than satisfied to offer these to consumers on ask for. Angular geared motors are more expensive than typical worm gear motors.
Planetary gearboxes
Planetary gearboxes are employed in industrial equipment to create greater torque and power density. There are 3 primary varieties of planetary gearboxes: double phase, triple phase, and multistage. The central sunshine equipment transfers torque to a group of planetary gears, while the outer ring and spindle offer travel to the motor. The design and style of planetary gearboxes delivers up to 97% of the energy input.
The compact dimension of planetary gears outcomes in outstanding heat dissipation. In some applications, lubrication is required to increase longevity. Even so, if you are hunting for large velocity transmission, you must take into account the additional characteristics, this sort of as reduced sounds, corrosion resistance, and development. Some constructors are better than other individuals. Some are fast to react, although others are not able to ship their items in a timely style.
The primary reward of a planetary gearbox is its compact design and style. Its light-weight style tends to make it straightforward to install, and the effectiveness of planetary gearboxes is up to .98%. Another gain of planetary gearboxes is their higher torque capability. These gearboxes are also in a position to perform in programs with minimal area. Most contemporary automated transmissions in the automotive business use planetary gears.
In addition to getting low in expense, planetary gearboxes are a great option for several purposes. Neugart gives both compact and correct angle versions. The correct angle design and style gives a high energy-to-excess weight ratio, producing it best for programs in which torque is required to be transmitted in reverse mode. So if you happen to be seeking for an productive way to shift heavy equipment around, planetary gearboxes can be a wonderful decision.
Yet another advantage of planetary gearboxes is their capability to be easily and speedily transformed from a single software to an additional. Given that planetary gears are designed to be versatile, you will not have to get new types if you need to have to modify equipment ratios. You can also use planetary gears in different industries and save on safety stock by sharing widespread areas. These gears are in a position to stand up to substantial shock loads and demanding problems.
Hydraulic equipment motors
Hydraulic equipment motors are pushed by oil that is pumped into a gear box and leads to the gears to rotate. This strategy of energy manufacturing is silent and low-cost. The major negatives of hydraulic equipment motors are that they are noisy and inefficient at low speeds. The other two kinds of hydraulic motors are piston and vane-type hydraulic motors. The following are some frequent advantages of hydraulic equipment motors.
A hydraulic equipment motor is composed of two gears – a driven equipment and an loafer. The pushed gear is hooked up to the output shaft by way of a important. Large-stress oil flows into the housing between the gear suggestions and the motor housing, and the oil then exits by means of an outlet port. Unlike a traditional equipment motor, the gears mesh to prevent the oil from flowing backward. As a consequence, they are an exceptional option for agricultural and industrial purposes.
The most frequent hydraulic gear motors attribute a gerotor and a generate equipment. These gears mesh with a bigger equipment to create rotation. There are also 3 simple variants of gear motors: roller-gerotor, gerotor, and differential. The latter creates greater torque and much less friction than the prior two. These variations make it challenging to select which kind is the greatest for your needs. A large-functionality gear motor will last for a longer time than an ordinary a single.
Radial piston hydraulic motors work in the opposite direction to the reciprocating shaft of an electrical gearmotor. They have 9 pistons arranged all around a widespread center line. Fluid strain leads to the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and transfer again in. Simply because of the large strain produced by the fluid, they can rotate at speeds up to twenty five,000RPM. In addition, hydraulic equipment motors are extremely productive, allowing them to be used in a wide selection of industrial and professional apps.
Hydraulic equipment motors enhance hydraulic pumps and motors. They are also offered in reversible designs. To choose the proper hydraulic motor for your project, just take time to gather all the required data about the installation method. Some types demand specialised experience or challenging set up. Also, there are some distinctions amongst closed and open up-loop hydraulic motors. Make sure to discuss the choices with a specialist just before you make a determination.
Croise motors
There are several positive aspects to deciding on a Croise equipment motor. It is highly compact, with significantly less excess weight and space than regular motors. Its proper-angle shaft and worm equipment give sleek, peaceful operation. A silent-kind brake guarantees no metallic seem in the course of operation. It also provides exceptional positioning precision and shock resistance. This is why this motor is excellent for higher-frequency programs. Let us take a nearer seem.
A properly matched gearmotor will give optimum torque output in a specified period of time. Its maximum building torque is normally the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can fulfill torque demands of 6 inch-lbs, with no exceeding its breakdown score. This reduce-expense unit allows for creation variants and allows the consumer to use a less powerful motor. Croise gear motors are obtainable in a range of types.
China Hot selling Dedicated Supply Bg-45zyt Square DC Motor 12-24V Coffee Machine Gear Motor CZPT Motor with Hot selling
Solution Description
Set up in 1994, HangZhou BG Motor Factory is a skilled company of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant spot of 6000 square meters, several patent certificates, and we have the impartial design and style and advancement abilities and powerful technical pressure, with an once-a-year output of a lot more than 1 million models. Because the beginning of its establishment, BG motor has focused on the general solution of motors. We manufacture and style motors, supply professional personalized companies, reply swiftly to client wants, and actively help consumers to resolve difficulties. Our motor merchandise are exported to 20 nations around the world, which includes the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and many others.
Our founder, Mr. Solar, has a lot more than 40 years of encounter in motor technologies, and our other engineers also have far more than fifteen several years of expertise, and sixty% of our staff have much more than 10 several years of expertise, and we can CZPT you that the top quality of our motors is top notch.
The products cover AGV, underwater robots, robots, stitching machine industry, vehicles, health-related equipment, computerized doorways, lifting tools, industrial tools and have a extensive variety of applications.
We try for CZPT in the top quality of each item, and we are only a tiny and sophisticated manufacturer.
Our eyesight: Drive the globe forward and make lifestyle much better!
Q:1.What sort of motors can you supply?
A:At present, we largely generate brushless DC motors, brush DC motors, AC motors, CZPT Motors the electrical power of the motor is much less than 5000W, and the diameter of the motor is not more than 200mm
Q:2.Can you send out me a cost checklist?
A:For all of our motors, they are custom-made dependent on distinct specifications like lifetime, sounds,voltage,and shaft and so on. The value also may differ according to once-a-year amount. So it truly is genuinely challenging for us to offer a value listing. If you can share your thorough requirements and yearly amount, we’ll see what supply we can offer.
Q:3.Can l get some samples?
A:It is dependent. If only a few samples for personalized use or alternative, I am scared it’s going to be challenging for us to supply due to the fact all of our motors are customized produced and no stock available if there are no additional requirements. If just sample testing ahead of the official purchase and our MOQ,price and other phrases are acceptable,we’d adore to provide samples.
This autumn:Can you give OEM or ODM services?
A:Indeed,OEM and ODM are the two obtainable, we have the skilled R&D dept which can provide professional remedies for you.
Q5:Can l go to your factory just before we spot an purchase?
A:welcome to check out our factory,wear each and every happy if we have the CZPT to know each and every other a lot more.
Q:6.What is the direct time for a regular get?
A:For orders, the regular lead time is 15-twenty times and this time can be shorter or lengthier primarily based on the different model,period and quantity.
Dynamic Modeling of a Planetary Motor
A planetary equipment motor is composed of a collection of gears rotating in best synchrony, permitting them to deliver torque in a greater output capability than a spur equipment motor. Unlike the planetary motor, spur gear motors are easier to develop and expense less, but they are far better for apps requiring reduced torque output. That is since each equipment carries the whole load. The pursuing are some essential differences between the two sorts of gearmotors.
planetary equipment program
A planetary gear transmission is a kind of gear mechanism that transfers torque from one supply to another, typically a rotary motion. Furthermore, this type of gear transmission demands dynamic modeling to examine its durability and dependability. Preceding scientific studies provided each uncoupled and coupled meshing models for the examination of planetary gear transmission. The combined model considers each the shaft structural stiffness and the bearing help stiffness. In some applications, the adaptable planetary gear might impact the dynamic reaction of the technique.
In a planetary equipment device, the axial conclude surface area of the cylindrical part is rotatable relative to the separating plate. This system retains lubricant. It is also able of preventing international particles from getting into the planetary equipment technique. A planetary equipment device is a fantastic option if your planetary motor’s velocity is high. A higher-high quality planetary gear method can offer a excellent performance than standard methods.
A planetary equipment program is a complicated mechanism, involving a few shifting backlinks that are related to each and every other by way of joints. The sun equipment functions as an input and the earth gears act as outputs. They rotate about their axes at a ratio established by the quantity of tooth on every equipment. The solar equipment has 24 teeth, although the planet gears have 3-quarters that ratio. This ratio helps make a planetary motor extremely effective.
planetary equipment teach
To forecast the cost-free vibration reaction of a planetary motor equipment train, it is crucial to build a mathematical product for the method. Formerly, static and dynamic types had been utilized to examine the habits of planetary motor gear trains. In this examine, a dynamic design was developed to look into the consequences of essential style parameters on the vibratory reaction. Essential parameters for planetary gear transmissions incorporate the composition stiffness and mesh stiffness, and the mass and place of the shaft and bearing supports.
The design of the planetary motor equipment teach consists of many stages that can operate with variable input speeds. The layout of the equipment train permits the transmission of substantial torques by dividing the load throughout numerous planetary gears. In addition, the planetary equipment practice has several enamel which mesh simultaneously in operation. This style also permits for greater performance and transmittable torque. Listed here are some other benefits of planetary motor equipment trains. All these benefits make planetary motor gear trains one of the most well-liked types of planetary motors.
The compact footprint of planetary gears permits for excellent heat dissipation. High speeds and sustained performances will demand lubrication. This lubricant can also lessen noise and vibration. But if these attributes are not appealing for your application, you can choose a diverse equipment kind. Alternatively, if you want to sustain substantial performance, a planetary motor gear practice will be the very best selection. So, what are the positive aspects of planetary motor gears?
planetary equipment prepare with mounted carrier practice ratio
The planetary gear practice is a typical sort of transmission in numerous equipment. Its primary benefits are higher effectiveness, compactness, large transmission ratio, and energy-to-excess weight ratio. This type of gear train is a blend of spur gears, one-helical gears, and herringbone gears. Herringbone planetary gears have reduced axial power and higher load carrying potential. Herringbone planetary gears are frequently utilized in hefty machinery and transmissions of large autos.
To use a planetary equipment practice with a fastened carrier prepare ratio, the initial and second planets must be in a carrier placement. The initial world is rotated so that its teeth mesh with the sun’s. The next planet, nonetheless, can not rotate. It have to be in a carrier position so that it can mesh with the solar. This requires a large degree of precision, so the planetary gear practice is usually made of a number of sets. A small evaluation will simplify this style.
The planetary gear teach is manufactured up of a few elements. The outer ring gear is supported by a ring equipment. Every single equipment is positioned at a distinct angle relative to one particular yet another. This allows the gears to rotate at a set price whilst transferring the movement. This layout is also common in bicycles and other modest automobiles. If the planetary equipment teach has a number of levels, a number of ring gears could be shared. A stationary ring gear is also utilized in pencil sharpener mechanisms. Earth gears are prolonged into cylindrical cutters. The ring equipment is stationary and the planet gears rotate around a sunshine axis. In the circumstance of this style, the outer ring equipment will have a -3/2 planet gear ratio.
planetary gear prepare with zero helix angle
The torque distribution in a planetary equipment is skewed, and this will substantially reduce the load carrying ability of a needle bearing, and consequently the existence of the bearing. To far better understand how this can have an effect on a equipment train, we will analyze two reports carried out on the load distribution of a planetary equipment with a zero helix angle. The 1st review was completed with a very specialised system from the bearing manufacturer INA/FAG. The crimson line represents the load distribution along a needle roller in a zero helix gear, whilst the environmentally friendly line corresponds to the very same distribution of loads in a fifteen degree helix angle gear.
Yet another technique for figuring out a gear’s helix angle is to contemplate the ratio of the sunlight and world gears. Whilst the solar gear is normally on the input facet, the planet gears are on the output side. The sunlight equipment is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Equally gears are attached to pins that support the earth gears. In the determine underneath, you can see the tangential and axial gear mesh forces on a planetary equipment practice.
Yet another strategy utilised for calculating electrical power loss in a planetary gear prepare is the use of an automobile transmission. This type of gear gives balanced efficiency in the two electrical power effectiveness and load ability. In spite of the complexities, this strategy supplies a a lot more correct analysis of how the helix angle has an effect on electricity reduction in a planetary gear teach. If you are fascinated in reducing the energy loss of a planetary gear prepare, study on!
planetary equipment prepare with spur gears
A planetary gearset is a variety of mechanical drive program that employs spur gears that go in reverse instructions in a plane. Spur gears are one of the far more basic types of gears, as they never demand any specialty cuts or angles to perform. Rather, spur gears use a complex tooth condition to determine where the enamel will make get in touch with. This in turn, will decide the sum of electrical power, torque, and speed they can make.
A two-phase planetary gear teach with spur gears is also achievable to run at variable input speeds. For such a set up, a mathematical product of the equipment prepare is developed. Simulation of the dynamic behaviour highlights the non-stationary results, and the final results are in very good arrangement with the experimental knowledge. As the ratio of spur gears to spur gears is not consistent, it is known as a dedendum.
A planetary equipment practice with spur gears is a variety of epicyclic gear practice. In this situation, spur gears run between gears that include the two internal and exterior teeth. The circumferential movement of the spur gears is analogous to the rotation of planets in the solar technique. There are 4 principal parts of a planetary gear practice. The earth equipment is positioned inside the sunshine gear and rotates to transfer motion to the sun equipment. The world gears are mounted on a joint provider that is connected to the output shaft.
planetary equipment teach with helical gears
A planetary equipment practice with helical tooth is an incredibly potent transmission program that can provide large stages of power density. Helical gears are used to enhance efficiency by providing a far more successful substitute to typical worm gears. This kind of transmission has the likely to enhance the general performance of a program, and its positive aspects prolong significantly beyond the electricity density. But what makes this transmission system so appealing? What are the crucial aspects to consider when planning this kind of transmission program?
The most basic planetary practice is composed of the solar equipment, world gear, and ring gear factors. The variety of planets varies, but the basic structure of planetary gears is comparable. A easy planetary geartrain has the sunlight gear driving a carrier assembly. The number of planets can be as minimal as two or as high as six. A planetary equipment prepare has a lower mass inertia and is compact and reliable.
The mesh period qualities of a planetary equipment prepare are specifically important in developing the profiles. Different parameters this kind of as mesh period variation and tooth profile modifications must be analyzed in depth in purchase to completely understand the dynamic characteristics of a PGT. These elements, with each other with others, determine the helical gears’ functionality. It is for that reason crucial to understand the mesh section of a planetary gear practice to design and style it efficiently.