Tag Archives: brushless motor with gear

China wholesaler ZD Horizontal Type Available Controller Electric Brushless DC Gear Motor for AGV with Best Sales

Product Description

ZD Horizontal Type Available Controller Electric Brushless DC Gear Motor for AGV
 

Detailed Photos

Related BLDC Motors

Product Parameters

Main data:
1. Basic specification: DC24V, 60W, 2500RPM S1, B CLASS, IP20, IP40. OR12V, 48V. 250W. Customized products are welcome.
2. Rated torque of bare motor: 318mN. M, 229mNm
3. No-load noise of whole motor: <50dB, L=50cm
4. VE: AC66V, 1S, 5mA
5. Insulation resistance: >20MΩ 500V, >20MΩ 500V
6. Life: 2500H, 4000H
7. Ambient request: RoHS
8. Gear Ratio: 8.5, 12.5, 13

Company Profile

 

FAQ

 

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

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gear motor

Are there innovations or emerging technologies in the field of gear motor design?

Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:

1. Miniaturization and Compact Design:

Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.

2. High-Efficiency Gearing:

New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.

3. Magnetic Gearing:

Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.

4. Integrated Electronics and Controls:

Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.

5. Smart and Condition Monitoring Capabilities:

New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.

6. Energy-Efficient Motor Technologies:

Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.

These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.

gear motor

How do gear motors compare to other types of motors in terms of power and efficiency?

Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:

1. Gear Motors:

Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.

2. Direct-Drive Motors:

Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.

3. Stepper Motors:

Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.

4. Servo Motors:

Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.

5. Efficiency Considerations:

When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.

In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China wholesaler ZD Horizontal Type Available Controller Electric Brushless DC Gear Motor for AGV   with Best Sales China wholesaler ZD Horizontal Type Available Controller Electric Brushless DC Gear Motor for AGV   with Best Sales
editor by CX 2024-04-24

China Standard 2022 Popular GS Micro Gear Motor Small Brushless DC Motor with Cheap Price vacuum pump ac

Product Description

30w 36mm DC brushless Motor

Introduction
 
Brushless DC motor (BLDC) is made up of motor and driver, which is a kind of typical product of mechanical and electrical and electrical integration. It is high regarded bymarket as its small volume, low noise, high efficiency, wide range of speed control and steady working state with less inaccuracy. 

Specification
 

 Model of Motor Voltage
    V
Rated Power
        W
Rated Current
         A
Rated Speed
      RPM
Rated Torque
       N.m
    Lenth
GSBLD43R30D12     12         30        3.85       3000       0.096      80mm

GSBLD43R30D24
 

   24               30        1.92       3000       0.096      80mm
GSBLD43R20D12
 
   12         20        2.56       3000       0.064      70mm
GSBLD43R20D24    24         20        1.28       3000       0.064        
     70mm
 

 
Note:
Motor voltage, power and speed will be customized according to your request under the allowed circumstance of adoptable dimension.
 

Company Overview

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:
CHINAMFG was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Location: 
Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.

Background:
CHINAMFG is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.

Greensky Overseas Exhibitions

Greensky Certificates:

FAQ

1 Q: What’s your MOQ?
   A: 1unit is ok for different types. 

2 Q: What about your warranty?
   A: One year.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
   A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
   A: Carton, Plywood case. If you need more, we can pack all goods with pallet 

6 Q: What information should be given, if I buy from you ?
   A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the order?
   A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

Warmly welcome your inquiries !

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Power Tools, Medical Equipment
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Protection Type
Number of Poles: 4
Customization:
Available

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gear motor

What types of feedback mechanisms are commonly integrated into gear motors for control?

Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:

1. Encoder Feedback:

An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:

  • Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
  • Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.

2. Hall Effect Sensors:

Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.

3. Current Sensors:

Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.

4. Temperature Sensors:

Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.

5. Hall Effect Limit Switches:

Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.

6. Resolver Feedback:

A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.

These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Standard 2022 Popular GS Micro Gear Motor Small Brushless DC Motor with Cheap Price   vacuum pump acChina Standard 2022 Popular GS Micro Gear Motor Small Brushless DC Motor with Cheap Price   vacuum pump ac
editor by CX 2024-04-17

China supplier CHINAMFG MD024024-64 24mm Customized Gear Motor 70rpm 20kg. Cm DC 12V 24V Planetary Gear Motor Large Torque Low Rpm Brushless Motor Backlash RoHS Certificate with Best Sales

Product Description

CHINAMFG 24MM DC Planetary plastic gearbox brushless dc Gear Motor
 

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:24mm brushless brush coreless motor
motors (optional) brushless dc motor,stepper motor,coreless motor
voltage(optional) 3-24v
input speed <=15000rpm
current 300mA max

performance Data:24mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor
Model Rated Speed Max Speed Max Rated Torque Max Instant Torque Reduction Ratio Gearbox Length Overall Length
  rpm rpm Kg.cm Kg.cm   mm mm
MD571571-4 1150 1500 20 60 4 19 49.8
MD571571-6 767 1000 20 60 6 19 49.8
MD571571-16 288 375 20 60 16 25 55.8
MD571571-24 192 250 20 60 24 25 55.8
MD571571-36 128 167 20 60 36 25 55.8
MD571571-64 72 94 20 60 64 32 62.8
MD571571-96 48 63 20 60 96 32 62.8
MD571571-144 32 42 20 60 144 32 62.8
MD571571-216 21 38 20 60 216 32 62.8
MD571571-256 18 23 20 60 256 39 69.8
MD571571-384 12 16 20 60 384 39 69.8
MD571571-576 8 10 20 60 576 39 69.8
MD571571-864 5 7 20 60 864 39 69.8
MD571571-1296 4 5 20 60 1296 39 69.8
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.

Product details show:

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Permanent Magnet
Function: Control, Driving
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

How does the voltage and power rating of a gear motor impact its suitability for different tasks?

The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:

1. Voltage Rating:

The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:

  • Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
  • Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
  • Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.

2. Power Rating:

The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:

  • Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
  • Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
  • Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
  • Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.

Considerations for Task Suitability:

When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:

  • Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
  • Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
  • Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
  • Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.

In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China supplier CHINAMFG MD024024-64 24mm Customized Gear Motor 70rpm 20kg. Cm DC 12V 24V Planetary Gear Motor Large Torque Low Rpm Brushless Motor Backlash RoHS Certificate   with Best Sales China supplier CHINAMFG MD024024-64 24mm Customized Gear Motor 70rpm 20kg. Cm DC 12V 24V Planetary Gear Motor Large Torque Low Rpm Brushless Motor Backlash RoHS Certificate   with Best Sales
editor by CX 2024-04-03

China high quality ZD Square Type Brushless DC Gear Motor With Gearbox Planetary vacuum pump oil

Product Description

Product Description

      Brushless DC Gear Motor combine high performance DC brushless motors and  motor drivers to offer excellent energy savings, high torque and speed stability as well as a wide speed control range. With brushless DC motors you can downsize your application as the motors have slim bodies and provide high power due to permanent magnets being used in the rotor.

  • Output Power from 15 W  up to 750 W 
  • Parallel Shaft, Right-Angle Shaft and Flat Hollow Shaft Gear options
  • Speed Control/Motor Driver Available

Characteridtics Of BLDC Motor

Type Of BLDC Motor

Range Of BLDC Gearmotor

Pleas click to view more detailed specification for each series of BLDC Motor.

Other Products

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial, Household Appliances
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brushless
Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China high quality ZD Square Type Brushless DC Gear Motor With Gearbox Planetary   vacuum pump oil	China high quality ZD Square Type Brushless DC Gear Motor With Gearbox Planetary   vacuum pump oil
editor by CX 2024-03-29

China Hot selling Flange 32mm to Micro Electric 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox vacuum pump

Product Description

 

Product Description

 

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

 

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 

Product Parameters

Quiet stable and reliable for long life operation

1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on

CHINAMFG Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.

Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.

After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.

Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 162/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

China Hot selling Flange 32mm to Micro Electric 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox   vacuum pump	China Hot selling Flange 32mm to Micro Electric 48V 10W-300W DC Brushless or Brushed Gear Motor with Planetary Gearbox   vacuum pump
editor by CX 2024-03-26

China Best Sales ZD Electric Brushless DC Gear Motor for Household Appliances With Planetary Gearbox vacuum pump diy

Product Description

Model Selection

        ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor,  Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. 

• Model Selection

Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

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If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Range Of Gear Motor

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Company Profile

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2
Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can gear motors be used for precise positioning, and if so, what features enable this?

Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:

1. Gear Reduction:

One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.

2. High Resolution Encoders:

Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.

3. Closed-Loop Control:

Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.

4. Stepper Motors:

Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.

5. Servo Motors:

Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.

6. Motion Control Algorithms:

Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.

By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.

gear motor

Are there specific considerations for selecting the right gear motor for a particular application?

When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:

1. Torque Requirement:

The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.

2. Speed Requirement:

Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.

3. Duty Cycle:

Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.

4. Environmental Factors:

Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.

5. Efficiency and Power Requirements:

Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.

6. Physical Constraints:

Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.

7. Noise and Vibration:

Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.

By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.

China Best Sales ZD Electric Brushless DC Gear Motor for Household Appliances With Planetary Gearbox   vacuum pump diyChina Best Sales ZD Electric Brushless DC Gear Motor for Household Appliances With Planetary Gearbox   vacuum pump diy
editor by CX 2023-12-12

China Best Sales L type DC gear motor, brushless motor with Hot selling

Item Description

L Sort DC Equipment Motor, Brushless Motor

We do a lot of varieties of motor , if you curiosity in it , make sure you get in touch with with us .
 

SPECIFICATION FOR BLUSHLESS DC MOTORS:

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FAQ
Q: What’re your main items?
A: We at the moment generate Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Equipment Box and many others. You can check out the specifications for previously mentioned motors on our internet site and you can e-mail us to suggest necessary motors for each your specification as well.

Q: How to select a appropriate motor?
A:If you have motor pictures or drawings to display us, or you have in depth specs like voltage, velocity, torque, motor dimension, doing work mode of the motor, required life span and noise stage and so on, remember to do not be reluctant to let us know, then we can suggest suitable motor per your ask for appropriately.

Q: Do you have a personalized service for your common motors?
A: Yes, we can personalize per your request for the voltage, speed, torque and shaft measurement/shape. If you need to have extra wires/cables soldered on the terminal or need to have to insert connectors, or capacitors or EMC we can make it way too.

Q: Do you have an specific design service for motors?
A: Indeed, we would like to layout motors independently for our consumers, but it may want some mildew creating price and style demand. 

Q: What is actually your lead time?
A: Generally talking, our standard normal merchandise will need to have fifteen-30days, a bit longer for tailored merchandise. But we are quite versatile on the direct time, it will rely on the certain orders.

Remember to make contact with us if you have detailed requests, thank you !

The Essentials of a Gear Motor

The basic system guiding the gear motor is the principle of conservation of angular momentum. The smaller sized the gear, the a lot more RPM it covers and the bigger the gear, the far more torque it creates. The ratio of angular velocity of two gears is named the gear ratio. Furthermore, the same theory applies to several gears. This means that the direction of rotation of every single adjacent equipment is often the reverse of the one particular it is connected to.
Motor

Induction worm equipment motor

If you might be seeking for an electric powered motor that can deliver higher torque, an Induction worm gear motor might be the right choice. This sort of motor makes use of a worm gear connected to the motor to rotate a major equipment. Simply because this variety of motor is far more efficient than other sorts of motors, it can be used in apps demanding enormous reduction ratios, as it is ready to provide a lot more torque at a lower speed.
The worm gear motor is created with a spiral shaft that is set into splines in yet another equipment. The pace at which the worm gear rotates is dependent on the torque developed by the primary gear. Induction worm equipment motors are greatest suited for use in reduced-voltage apps such as electric powered cars, renewable strength systems, and industrial tools. They arrive with a extensive variety of electricity-source options, such as twelve-volt, 24-volt, and 36-volt AC electricity supplies.
These sorts of motors can be used in numerous industrial configurations, such as elevators, airport tools, foodstuff packaging services, and a lot more. They also produce much less sounds than other varieties of motors, which helps make them a well-liked selection for manufacturers with limited place. The efficiency of worm gearmotors can make them an superb selection for purposes in which sound is an situation. Induction worm equipment motors can be compact and very high-torque.
Even though the Induction worm equipment motor is most widely employed in industrial applications, there are other types of gearmotors available. Some varieties are more successful than other folks, and some are far more expensive than others. For your software, picking the proper motor and gearbox mixture is crucial to reaching the wanted end result. You’ll locate that the Induction worm gear motor is an outstanding choice for many apps. The rewards of an Induction worm gear motor can’t be overstated.
The DC equipment motor is an superb choice for substantial-stop industrial programs. This variety of gearmotor is more compact and lighter than a common AC motor and can provide up to 200 watts of torque. A equipment ratio of 3 to two can be located in these motors, which helps make them ideal for a vast assortment of programs. A higher-high quality DC gear motor is a great choice for a lot of industrial apps, as they can be extremely effective and offer a substantial level of dependability.
Electric powered gear motors are a adaptable and commonly utilized kind of electric powered motor. Even so, there are some purposes that don’t advantage from them, these kinds of as purposes with higher shaft speed and reduced torque. Programs these kinds of as enthusiast motors, pump and scanning equipment are examples of this kind of large-speed and higher-torque calls for. The most critical thought when picking a gearmotor is its performance. Deciding on the right dimension will ensure the motor runs successfully at peak performance and will previous for several years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, light-weight, and substantial-performance unit that makes use of a parallel shaft structure. Its compact style is complemented by large transmission effectiveness and substantial carrying capacity. The motor’s substance is 20CrMnTi alloy metal. The unit will come with possibly a flanged input or bolt-on ft for installation. Its lower sound and compact design make it an ideal decision for a selection of apps.
The helical gears are generally arranged in two rows of one one more. Each row is made up of 1 or a lot more rows of enamel. The parallel row has the tooth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point make contact with design and do not overlap. They can be both parallel or crossed. The helical gear motors can have any amount of helical pairs, every single with a various pitch circle diameter.
The rewards of the Parallel Shaft Helical Gearbox contain substantial temperature and pressure handling. It is produced by expert specialists making use of slicing-edge technological innovation, and is broadly regarded for its higher overall performance. It is offered in a selection of technological specifications and is personalized-made to match individual needs. These gearboxes are durable and low-sound and function high dependability. You can anticipate to help save up to 40% of your vitality by utilizing them.
The parallel shaft helical gear motors are designed to decrease the velocity of a rotating part. The nodular forged iron housing helps make the unit sturdy in challenging environments, although the precision-machined gears provide peaceful, vibration-totally free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .twelve kW to 45 kW. You can decide on from a wide range of capacities, relying on the measurement of your gearing requirements.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient resolution for place-constrained applications. The machine’s modular layout makes it possible for for easy mounting and a broad assortment of ambient temperatures. They are best for a selection of mechanical purposes, which includes conveyors, augers, and more. If you want a modest footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best answer for you.
The parallel shaft helical gears are advantageous for equally high and lower speed applications. Parallel helical gears are also suited for lower speed and low obligation programs. A very good instance of a cross-helix equipment is the oil pump of an internal combustion engine. Both kinds of helical gears are hugely reputable and offer you vibration-free of charge operation. They are far more expensive than conventional equipment motors, but offer much more longevity and efficiency.
Motor

Helical equipment device

This helical equipment unit is created to function underneath a assortment of demanding situations and can be employed in a vast selection of programs. Made for prolonged daily life and higher torque density, this gear unit is accessible in a range of torques and equipment ratios. Its layout and building make it suitable with a wide variety of crucial mechanical methods. Frequent applications incorporate conveyors, materials handling, metal mills, and paper mills.
Designed for higher-functionality apps, the Heidrive helical equipment unit offers excellent functionality and price. Its modern style permits it to function nicely underneath a wide assortment of running conditions and is hugely resistant to harm. These gear motors can be easily combined with a helical gear unit. Their mixed electrical power output is 100 Nm, and they have a higher performance of up to 90%. For a lot more details about the helical gear motor, get in touch with a Heidrive consultant.
A helical gear device can be labeled by its reference segment in the common airplane or the turning airplane. Its middle gap is the exact same as that of a spur equipment, and its number of teeth is the same. In addition to this, the helical gear has a minimal axial thrust, which is an additional crucial attribute. The helical gear device is far more productive at transferring torque than a spur gear, and it is quieter, too.
These units are made to deal with massive loads. Whether or not you are making use of them for conveyors, augers, or for any other software that includes high-speed movement, a helical equipment unit will deliver optimum overall performance. A helical gear device from Flender can handle four hundred,000 jobs with a higher degree of reliability. Its higher efficiency and substantial resistance to load guarantees large plant availability. These gear motors are obtainable in a range of sizes, from one-pace to multi-pace.
PEC geared motors gain from decades of style experience and high top quality components. They are strong, quiet, and offer excellent functionality. They are available in several configurations and are dimensionally interchangeable with other major makes. The gear motors are produced as modular kits to minimize inventory. They can be equipped with further factors, these kinds of as backstops and followers. This makes it easy to customize your gear motors and help save funds while lowering expenses.
One more kind of helical gears is the double helical gear. The double helical gear unit has two helical faces with a hole in between them. They are much better for enclosed equipment programs as they offer higher tooth overlap and smoother performance. When compared to double helical gears, they are scaled-down and much more flexible than the Herringbone type. So, if you are looking for a gear motor, a helical equipment device could be perfect for you.

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China OEM 36V 4000rpm DC Motor 138W NEMA 23 BLDC Motors DC Brushless Motor with Eccentric Gear Reducer near me factory

Item Description

Use for robots stepper motor, electronic computerized equipment stepping motor , medical instrument stepping motor,

advertisementing instrument stepper motor, lighting& audio equipment stepper motor ,printer stepper motor, textile CZPT stepper motor.

Cnc router stepper motor.

if you need to have more data . please get in touch with with us  , our get in touch with data:

 

HangZhou Jingkong Motor&Electrical Appliance Co.,Ltd

Get in touch with Individual : Ms Amy  (Sales)

 

A lot more Quantity . more low cost !!!

 

Advantages of a Planetary Motor

Aside from being 1 of the most productive varieties of a drive, a Planetary Motor also delivers a excellent quantity of other advantages. These functions allow it to generate a large assortment of equipment reductions, as well as create increased torques and torque density. Let us consider a closer appear at the benefits this mechanism has to supply. To recognize what makes it so desirable, we will explore the diverse sorts of planetary systems.
Motor

Solar equipment

The photo voltaic equipment on a planetary motor has two distinctive rewards. It makes less sound and heat than a helical equipment. Its compact footprint also minimizes sound. It can function at high speeds without sacrificing efficiency. Nevertheless, it have to be preserved with constant treatment to work proficiently. Solar gears can be effortlessly broken by drinking water and other debris. Solar gears on planetary motors may possibly require to be changed above time.
A planetary gearbox is composed of a sunshine equipment and two or a lot more planetary ring and spur gears. The sunshine gear is the main gear and is pushed by the enter shaft. The other two gears mesh with the sunlight gear and engage the stationary ring equipment. The a few gears are held together by a provider, which sets the spacing. The output shaft then turns the planetary gears. This results in an output shaft that rotates.
An additional edge of planetary gears is that they can transfer higher torques even though being compact. These advantages have led to the generation of photo voltaic gears. They can minimize the volume of energy consumed and produce much more power. They also provide a for a longer time support lifestyle. They are an superb decision for solar-powered automobiles. But they should be mounted by a accredited solar vitality organization. And there are other rewards as effectively. When you put in a solar equipment on a planetary motor, the vitality produced by the sun will be converted to useful energy.
A solar equipment on a planetary motor employs a photo voltaic gear to transmit torque from the sunshine to the world. This method performs on the principle that the solar equipment rotates at the identical rate as the world gears. The solar gear has a common design modulus of -Ns/Np. Consequently, a 24-tooth solar gear equals a 3-1/2 earth gear ratio. When you think about the efficiency of solar gears on planetary motors, you will be capable to establish whether the solar gears are far more successful.

Solar gear

The mechanical arrangement of a planetary motor includes of two parts: a ring equipment and a sun equipment. The ring equipment is mounted to the motor’s output shaft, although the solar gear rolls about and orbits about it. The ring equipment and sunshine gear are joined by a planetary carrier, and the torque they make is dispersed throughout their tooth. The planetary framework arrangement also reduces backlash, and is crucial to obtain a fast start and cease cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-equipment will change in the very same course. The ring-gear assembly is mounted in a carrier. The carrier equipment and sun equipment are related to every other by a shaft. The planetary gears and sun equipment rotate about each other on the ring-gear carrier to lessen the speed of the output shaft. The planetary gear method can be multiplied or staged to receive a increased reduction ratio.
A planetary gear motor mimics the planetary rotation program. The input shaft turns a central equipment, identified as the sunlight gear, while the planetary gears rotate about a stationary solar gear. The motor’s compact design and style enables it to be effortlessly mounted to a automobile, and its lower bodyweight makes it perfect for tiny cars. In addition to being hugely successful, a planetary equipment motor also gives numerous other positive aspects.
A planetary gearbox uses a sunshine gear to supply torque to the other gears. The planet pinions mesh with an interior tooth ring gear to produce rotation. The provider also acts as a hub in between the enter gear and output shaft. The output shaft combines these two components, providing a greater torque. There are three types of planetary gearboxes: the solar equipment and a wheel drive planetary gearbox.
Motor

Planetary equipment

A planetary motor gear works by distributing rotational drive alongside a separating plate and a cylindrical shaft. A shock-absorbing device is integrated in between the separating plate and cylindrical shaft. This depressed part helps prevent abrasion use and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one an additional. The rotatable disc absorbs the influence.
Another reward of a planetary motor equipment is its efficiency. Planetary motor gears are hugely successful at transferring power, with ninety seven% of the enter energy getting transferred to the output. They can also have large gear ratios, and offer you lower sounds and backlash. This layout also enables the planetary gearbox to perform with electric powered motors. In addition, planetary gears also have a lengthy services life. The performance of planetary gears is due in component to the large number of teeth.
Other benefits of a planetary motor equipment include the simplicity of modifying ratios, as well as the diminished safety inventory. Not like other gears, planetary gears never demand special instruments for altering ratios. They are employed in quite a few industries, and share parts across several dimensions. This signifies that they are expense-efficient to generate and call for less safety inventory. They can withstand higher shock and use, and are also compact. If you’re searching for a planetary motor equipment, you have occur to the right spot.
The axial finish area of a planetary gear can be worn down by abrasion with a separating plate. In addition, international particles may possibly enter the planetary equipment unit. These particles can damage the gears or even lead to noise. As a outcome, you must check out planetary gears for damage and put on. If you might be looking for a gear, make confident it has been completely examined and put in by a specialist.

Planetary gearbox

A planetary motor and gearbox are a typical mixture of electrical and mechanical power resources. They share the load of rotation amongst multiple equipment teeth to improve the torque capacity. This design is also much more rigid, with low backlash that can be as low as one particular or two arc minutes. The rewards of a planetary gearmotor more than a typical electric powered motor include compact size, large efficiency, and less threat of equipment failure. Planetary gear motors are also much more reliable and tough than standard electrical motors.
A planetary gearbox is made for a solitary phase of reduction, or a multiple-stage unit can be created with numerous person cartridges. Gear ratios may possibly also be selected according to user choice, possibly to confront mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a range of various options available. These contain large-performance planetary gearboxes that obtain a ninety eight% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox could be utilized to increase torque in a robot or other automatic method. There are different types of planetary gear sets accessible, like gearboxes with sliding or rolling sections. When deciding on a planetary gearset, take into account the environment and other elements this sort of as backlash, torque, and ratio. There are several benefits to a planetary gearbox and the rewards and negatives connected with it.
Planetary gearboxes are equivalent to those in a photo voltaic technique. They characteristic a central sunshine gear in the center, two or much more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like framework all around a stationary sun equipment. When the gears are engaged, they are connected by a carrier that is set to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors decrease the rotational speed of an armature by a single or more moments. The reduction ratio depends on the construction of the planetary equipment system. The planetary equipment unit has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round pattern to change the pinion 3. When the pinion rotates to the engagement placement, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The end result is that the engine cranks up.
Planetary equipment motors are cylindrical in form and are offered in numerous electricity levels. They are generally produced of metal or brass and incorporate a number of gears that share the load. These motors can take care of enormous energy transfers. The planetary equipment drive, on the other hand, requires much more elements, this sort of as a sun’s gear and multiple planetary gears. Consequently, it might not be appropriate for all sorts of apps. Therefore, the planetary equipment travel is typically used for much more sophisticated equipment.
Brush dusts from the electric motor might enter the planetary equipment device and result in it to malfunction. In addition, abrasion wear on the separating plate can have an effect on the gear engagement of the planetary equipment system. If this takes place, the gears will not interact effectively and might make sounds. In purchase to avoid such a predicament from occurring, it is critical to frequently examine planetary equipment motors and their abrasion-resistant separating plates.
Planetary equipment motors come in many various energy levels and sizes. These motors are normally cylindrical in shape and are created of steel, brass, plastic, or a mix of both supplies. A planetary gear motor can be used in apps where room is an concern. This motor also allows for low gearings in small areas. The planetary gearing allows for large quantities of electricity transfer. The output shaft measurement is dependent on the gear ratio and the motor velocity.

China OEM 36V 4000rpm DC Motor 138W NEMA 23 BLDC Motors DC Brushless Motor with Eccentric Gear Reducer     near me factory China OEM 36V 4000rpm DC Motor 138W NEMA 23 BLDC Motors DC Brushless Motor with Eccentric Gear Reducer     near me factory

China Hot selling Roboct 8 Inch DC Motor Gear Brushless 24V Servo Motor with Best Sales

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FAQ
 

Q: What is your organization performing and in which is your organization?

A: HangZhou RoboCT Technological Development Co., Ltd. is focused to offering the disabled, the aged and healthcare Rehabilitation institutes with clever rehabilitation units, rehabilitation guidance and intelligent remedies through combining Synthetic Intelligence (AI)and robotic Technological innovation with knowledge investigation and cloud computing. It aims to encourage healthcare.Rehabilitation and generate the pension business with benefiting the disabled and men and women with mobility impairments as its own purpose. It also entails the analysis and products improvement of exoskeleton technologies in many fields these kinds of as entertainment, industry and athletics.

Q: What is the difference amongst you and other companies?

A: Our company has a professional style group, 1-stop CZPT set up staff, and fret free of charge following-product sales support to provide you with handy, protected and fear free of charge 1-quit residence CZPT support

Q: What are the payment approaches?

A: We offer you with the lender counter transfer payment, POS machine credit rating card payment, money payment and other ways

Q: What is the payment method?

A: The main procedure is location dimension – scheme investigation – scheme generating – determining plan – order processing – network query – order production – Logistics Delivery

Q: What companies do you all supply?

A: We provide necessary set up, configuration, easy upkeep and technological assist companies in our abilities.

Q: What is the corporate of your organization?

In2018, RoboCT Technologies has received Pre-A Spherical Financing and launched industrial buyers. The inflow off assets has jump-start the business. The corporate culture of RoboCT Technology is “solving troubles, trusting each other and maintaining pace with the occasions” which is kept in brain by all the employees. We perform to broaden humans’ notion and grow bodily health and fitness, satisfy people’s essential demands for practical transferring and a free daily life and loyal to the corporate eyesight.

Q: What is the Corporate Eyesight of your organization?

A: Besides, we attempt to enhance technological innovation and wide envision with the occasions, keep Foremost the engineering to provide greater robotic products. We stick to meticulously researching and eveloping in clever technological innovation. That indicates we will greater person encounter through humanistic care and persistently boost the business chain of exoskeleton technology. All these attempts will pave the way for us to grow to be a leading company in terms of exoskeleton all around the globe. The CZPT of AI has arrived, and the future is certain to be a time when individuals combine with devices. As a result, exoskeleton must be yet another accessory organ for human beings. All in all, a small step taken by RoboCT Engineering to develop exoskeleton technology is a giant leap for mankind

Q: Whether the merchandise can be custom-made?

A:  Of training course, we settle for tailored merchandise, as lengthy as you place ahead the demand from customers, we will do our ideal.

Q: How to supply aftersales provider?

A: You should get in touch with our soon after-product sales support personnel who will try their ideal to remedy your right after-income problems.

Q: How can I get a quote?

A: Speak to the revenue, it’s required to know your business and venture details just before giving a quote, RoboCT have normal questions for you to reply. You can also e mail us. 

Q: What is actually your organization positive aspects?

A: High price-successful merchandise, substantial-amount technology products and best soon after-product sales services.

Rewards of a Planetary Motor

Aside from being one of the most productive forms of a generate, a Planetary Motor also delivers a fantastic number of other advantages. These features allow it to produce a huge selection of equipment reductions, as effectively as create larger torques and torque density. Let’s consider a closer search at the rewards this mechanism has to offer you. To realize what can make it so appealing, we are going to explore the distinct sorts of planetary techniques.
Motor

Solar equipment

The photo voltaic gear on a planetary motor has two distinctive advantages. It makes significantly less noise and warmth than a helical gear. Its compact footprint also minimizes noise. It can run at substantial speeds with no sacrificing effectiveness. However, it need to be preserved with continual treatment to function successfully. Photo voltaic gears can be very easily destroyed by water and other particles. Solar gears on planetary motors may possibly require to be changed more than time.
A planetary gearbox is composed of a sun gear and two or far more planetary ring and spur gears. The solar gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and interact the stationary ring gear. The a few gears are held collectively by a provider, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
One more advantage of planetary gears is that they can transfer higher torques even though being compact. These benefits have led to the creation of photo voltaic gears. They can lessen the quantity of vitality consumed and generate a lot more power. They also supply a lengthier provider lifestyle. They are an exceptional selection for solar-driven cars. But they must be installed by a accredited photo voltaic strength organization. And there are other benefits as well. When you put in a solar gear on a planetary motor, the power made by the sunshine will be transformed to beneficial strength.
A photo voltaic equipment on a planetary motor makes use of a photo voltaic gear to transmit torque from the solar to the planet. This technique performs on the principle that the solar equipment rotates at the identical charge as the earth gears. The sunlight gear has a frequent style modulus of -Ns/Np. Hence, a 24-tooth sunshine gear equals a 3-1/2 earth equipment ratio. When you think about the efficiency of photo voltaic gears on planetary motors, you will be able to establish no matter whether the photo voltaic gears are a lot more efficient.

Sun equipment

The mechanical arrangement of a planetary motor includes of two components: a ring equipment and a sunlight equipment. The ring equipment is fastened to the motor’s output shaft, while the sunshine equipment rolls all around and orbits close to it. The ring equipment and sun equipment are joined by a planetary provider, and the torque they create is distributed throughout their enamel. The planetary composition arrangement also minimizes backlash, and is crucial to obtain a swift start off and end cycle.
When the two planetary gears rotate independently, the sun equipment will rotate counterclockwise and the ring-gear will flip in the same route. The ring-gear assembly is mounted in a carrier. The carrier gear and sunlight equipment are linked to each other by a shaft. The planetary gears and solar equipment rotate around every single other on the ring-equipment carrier to minimize the velocity of the output shaft. The planetary gear technique can be multiplied or staged to get a increased reduction ratio.
A planetary equipment motor mimics the planetary rotation method. The input shaft turns a central equipment, known as the sunlight equipment, while the planetary gears rotate around a stationary solar equipment. The motor’s compact style enables it to be simply mounted to a automobile, and its minimal weight makes it best for small vehicles. In addition to being hugely successful, a planetary gear motor also offers a lot of other benefits.
A planetary gearbox utilizes a solar gear to provide torque to the other gears. The planet pinions mesh with an interior tooth ring gear to generate rotation. The carrier also functions as a hub in between the input equipment and output shaft. The output shaft combines these two components, offering a larger torque. There are a few types of planetary gearboxes: the solar gear and a wheel generate planetary gearbox.
Motor

Planetary equipment

A planetary motor gear functions by distributing rotational pressure together a separating plate and a cylindrical shaft. A shock-absorbing system is included between the separating plate and cylindrical shaft. This frustrated portion helps prevent abrasion put on and foreign particles from coming into the gadget. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to 1 yet another. The rotatable disc absorbs the affect.
Another gain of a planetary motor gear is its performance. Planetary motor gears are extremely effective at transferring electrical power, with 97% of the enter power currently being transferred to the output. They can also have substantial gear ratios, and offer lower sounds and backlash. This style also allows the planetary gearbox to operate with electric powered motors. In addition, planetary gears also have a prolonged provider daily life. The efficiency of planetary gears is because of in portion to the big number of tooth.
Other positive aspects of a planetary motor gear include the relieve of altering ratios, as well as the diminished basic safety stock. Not like other gears, planetary gears never need specific tools for altering ratios. They are used in several industries, and share areas throughout numerous sizes. This indicates that they are cost-successful to generate and demand significantly less security inventory. They can face up to high shock and put on, and are also compact. If you might be hunting for a planetary motor equipment, you’ve got arrive to the proper place.
The axial stop area of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may possibly enter the planetary gear gadget. These particles can damage the gears or even cause sounds. As a outcome, you need to check out planetary gears for injury and use. If you happen to be hunting for a gear, make confident it has been extensively analyzed and installed by a expert.

Planetary gearbox

A planetary motor and gearbox are a widespread blend of electric powered and mechanical energy resources. They share the load of rotation between a number of equipment tooth to enhance the torque potential. This layout is also a lot more rigid, with minimal backlash that can be as minimal as 1 or two arc minutes. The rewards of a planetary gearmotor more than a typical electric motor consist of compact size, higher performance, and significantly less chance of gear failure. Planetary equipment motors are also much more trustworthy and sturdy than conventional electric powered motors.
A planetary gearbox is created for a solitary phase of reduction, or a a number of-phase device can be built with a number of specific cartridges. Equipment ratios may possibly also be selected in accordance to user desire, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a assortment of different choices accessible. These consist of large-effectiveness planetary gearboxes that obtain a ninety eight% effectiveness at one reduction. In addition, they are noiseless, and minimize warmth decline.
A planetary gearbox might be used to improve torque in a robot or other automatic method. There are diverse types of planetary equipment sets offered, including gearboxes with sliding or rolling sections. When picking a planetary gearset, contemplate the atmosphere and other elements this kind of as backlash, torque, and ratio. There are many benefits to a planetary gearbox and the positive aspects and disadvantages linked with it.
Planetary gearboxes are related to these in a solar technique. They attribute a central sunshine gear in the center, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like composition all around a stationary sun gear. When the gears are engaged, they are related by a provider that is fastened to the machine’s shaft.
Motor

Planetary equipment motor

Planetary equipment motors lessen the rotational speed of an armature by a single or far more times. The reduction ratio is dependent on the composition of the planetary equipment unit. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to change the pinion 3. When the pinion rotates to the engagement place, it is engaged with the ring equipment 4. The ring gear then transmits the rotational torque to the armature shaft. The consequence is that the engine cranks up.
Planetary equipment motors are cylindrical in condition and are obtainable in different energy stages. They are typically created of metal or brass and incorporate multiple gears that share the load. These motors can take care of massive energy transfers. The planetary equipment travel, on the other hand, requires more elements, such as a sun’s equipment and multiple planetary gears. Therefore, it might not be suited for all kinds of purposes. For that reason, the planetary gear travel is typically utilised for much more intricate machines.
Brush dusts from the electrical motor may enter the planetary equipment gadget and trigger it to malfunction. In addition, abrasion wear on the separating plate can influence the gear engagement of the planetary gear unit. If this takes place, the gears will not interact properly and might make sounds. In order to avert this sort of a predicament from taking place, it is essential to frequently inspect planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors come in numerous diverse electrical power amounts and sizes. These motors are generally cylindrical in form and are manufactured of metal, brass, plastic, or a combination of both components. A planetary gear motor can be used in programs where room is an situation. This motor also enables for lower gearings in small spaces. The planetary gearing enables for massive quantities of electrical power transfer. The output shaft measurement is dependent on the equipment ratio and the motor velocity.

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Merchandise Description

RRODUCT FATUERS:

The organization is a specialized manufacturing facility that makes miniature gear reduction motors on a set-position foundation. It has a manufacturing heritage of more than ten several years. The firm has a comprehensive set of organization management and specialized administration programs, and its products are produced in rigorous accordance with GB / T19001-2000 standards.

The “Weiqiang” gear reducer made by our business sells effectively in provinces, municipalities and autonomous regions of the region. It is widely used in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foods, light business, grain, oil, feed and other industries, and is deeply dependable by customers.
Welcome new and outdated clients to go to and guidebook.

Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.

 

How to Assemble a Planetary Motor

A Planetary Motor utilizes a number of planetary surfaces to create torque and rotational pace. The planetary method enables for a wide selection of gear reductions. Planetary methods are especially powerful in apps where greater torques and torque density are necessary. As this kind of, they are a well-known decision for electric powered automobiles and other applications exactly where large-speed mobility is necessary. Even so, there are many advantages associated with using a planetary motor. Read through on to understand a lot more about these motors.

VPLite

If you’re hunting to change the first VP, the VPLite has a equivalent output shaft as the authentic. This indicates that you can combine and match your authentic gear sets, which includes the enter and output shafts. You can even combine steel inputs with plastic outputs. Moreover, if you choose to substitute the gearbox, you can effortlessly disassemble the complete unit and substitute it with a new one particular without having dropping any output torque.
When compared to a planetary motor, a spur equipment motor uses fewer gears and is consequently less costly to make. Even so, the latter is not suited for large-torque applications. The torque made by a planetary gearmotor is evenly dispersed, which can make it perfect for applications that need larger torque. However, you may have to compromise on the torque output if you happen to be looking for a light-weight choice.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-loaded nylon gear. This gearbox is offered in two sizes, which signifies you can mix and match parts to get a greater gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can blend and match diverse gearboxes and planetary gearboxes for optimum performance.
Motor

VersaPlanetary

The VersaPlanetary is a very flexible planetary motor that can be mounted in a range of ways. Its distinctive layout includes a removable shaft coupler method that tends to make it simple to swap out the motor with another. This planetary motor mounts in any placement in which a CIM motor mounts. Here’s how to assemble the motor. Very first, take away the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in location. You can use a drill push to drill a hole into the output shaft.
Following mounting the gearbox, you can then mount the motor. The mounting components incorporated with the VersaPlanetary Planetary Motor arrives with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. When assembled, the VersaPlanetary gearbox has seventy two distinct equipment ratios.
The VersaPlanetary gearbox is interchangeable with normal planetary gearboxes. However, it does demand added areas. You can buy a gearbox with no the motor but you’ll need to have a pinion. The pinion attaches to the shaft of the motor. The gearbox is quite durable and tough, so you will not likely have to fret about it breaking or sporting out.

Self-centering planetary gears

A planetary motor is a straightforward mechanical system that rotates about a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun equipment and the output gears. The carrier 48 is flexibly related to the drive shaft and can go based on the forces exerted by the planet gears. In this way, the planets can always be in the best mesh with the output gears and sun gear.
The initial action in creating a planetary gear motor is to recognize the number of enamel in each and every planet. The number of teeth need to be an integer. The tooth diameters of the planets should mesh with every other and the ring. Generally, the enamel of one particular earth need to mesh with each and every other, but the spacing between them have to be equivalent or better than the other. This can be attained by thinking about the tooth count of every single planet, as properly as the spacing amongst planets.
A second action is to align the earth gears with the output gears. In a planetary motor, self-centering planetary gears should be aligned with each input and output gears to give optimum torque. For this to be attainable, the world gears need to be related with the output shaft and the input shaft. Equally, the output shaft should also be ready to align with the enter equipment.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be utilized to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is usually employed in programs that need large torque. Planetary Motor encoders can help you hold keep track of of your robot’s situation or pace.
They are also ready to control motor situation and speed with precision. Most of them feature high resolution. A .18-diploma resolution encoder will give you a bare minimum of 2000 transitions for every rotation among outputs A and B. The encoder is developed to industrial requirements and has a sturdy gearbox to steer clear of harm. The encoder’s sturdy design signifies it will not stall when the motor reaches its greatest speed.
There are many benefits to a planetary motor encoder. A large-good quality a single will not drop its situation or speed even if it’s topic to shocks. A good top quality planetary motor will also last a long time. Planetary motors are wonderful for resale or for your very own undertaking. If you’re thinking about getting a planetary motor, consider this information. It’ll support you decide if a particular model is appropriate for your wants.

Expense

There are many advantages of planetary motors. A single of the largest is their cost, but they can also be utilised in numerous diverse applications. They can be mixed with a selection of gearboxes, and are excellent for various types of robots, laboratory automation, and production purposes. Planetary gearboxes are accessible in a lot of distinct supplies, and plastic planetary gearboxes are an inexpensive option. Plastic gearboxes reduce sounds at larger speeds, and steel input phase gears are obtainable for large torques. A modified lubrication technique can help with difficult working circumstances.
In addition to currently being far more resilient, planetary motors are much far more productive. They use fewer gears, which lowers the general price of generation. Dependent on the application, a planetary motor can be employed to move a hefty item, but is typically much less pricey than its counterpart. It is a greater option for situations in which the load is relatively low and the motor is not utilised frequently. If you require a extremely high torque output, a planetary motor could be the better selection.
Planetary gear models are a excellent decision for programs demanding large precision, substantial dynamics, and large torque density. They can be made and built using TwinCAT and TC Movement Designer, and are shipped as complete motor and gear unit assemblies. In a handful of simple steps, you can compute the torque necessary and evaluate the expenses of diverse planetary equipment units. You can then choose the greatest design for your application. And due to the fact planetary equipment models are so effective, they are a excellent choice for higher-conclude industrial applications.
Motor

Applications

There are many different apps of the planetary motor. One this kind of application is in motion handle. Planetary gearboxes have a lot of advantages, such as high torque, reduced backlash, and torsional stiffness. They also have an really compact style, and can be utilized for a variety of apps, from rack and pinion drives to delta robotics. In a lot of cases, they are much less high-priced to manufacture and use than other varieties of motors.
Another software for planetary equipment models is in rotary tables. These machines require higher precision and lower backlash for their precise positioning. Planetary gears are also required for sound reduction, which is a widespread characteristic in rotary tables. Higher precision planetary gears can make the top adjustment of OP tables a breeze. And simply because they are incredibly durable and call for low sounds, they are a fantastic decision for this software. In this situation, the planetary gear is matched with an AM8000 collection servomotor, which gives a extensive range of choices.
The planetary equipment transmission is also widely used in helicopters, cars, and marine programs. It is a lot more sophisticated than a countershaft travel, and is able of larger torque to weight ratios. Other rewards incorporate its compact layout and lowered sound. A essential issue in the growth of this sort of transmission is to lessen vibration. If the output of a planetary gear transmission method is loud, the vibration induced by this variety of generate technique might be as well loud for comfort and ease.

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