Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Option:
The Shaft length, voltage, noise, life…
Application:
Laminator, Paper Shredder, Fan, Electric Oven, Grill, Air Conditioner, Heater Machines…
Parameter:
| Model | Output speed (rpm) | Output Torque (kg.cm / lb.in) | Voltage (V.AC) | Current (A) | Frequency (Hz) | Input Power (W) | Noise (dB) | Rotation | ||
| S1 continuous | S2 15 minutes | S2 5 minutes | ||||||||
| S493-45-1.0 | 1.04 | 45 / 39 | 60 / 52.2 | 70 / 60.9 | 24 ********* 110 ********* 220 | <0.2 ********** <0.05 ********* <0.571 | 50/60Hz | 2.5~7 | <45 | CW / CCW / Bi-directional |
| S493-30-1.5 | 1.50 | 30 / 26 | 40 / 34.8 | 46 / 40 | ||||||
| S493-22-2.0 | 2 | 22 / 19 | 30 / 26 | 35 / 30.5 | ||||||
| S493-18-2.5 | 2.5 | 18 / 15.7 | 24 / 20.9 | 28 / 24.4 | ||||||
| S493-11-4.0 | 4 | 11 / 9.6 | 15 / 13 | 17.5 / 15.2 | ||||||
| S493-09-4.8 | 4.8 | 9.4 / 8.2 | 12.5 / 10.9 | 14.5 / 12.6 | ||||||
| S493-09-5.0 | 5 | 9 / 7.8 | 12 / 10.4 | 14 / 12.2 | ||||||
| S493-08-5.8 | 5.8 | 7.6 / 6.6 | 10 / 8.7 | 12 / 10.4 | ||||||
| S493-05-9.0 | 9 | 5 / 4.35 | 6.5 / 5.7 | 7.8 / 6.8 | ||||||
| S493-03-15 | 15 | 3 / 2.6 | 4 / 3.5 | 4.6 / 4 | ||||||
| S493-02-25 | 25 | 1.8 / 1.57 | 2.4 / 2.1 | 2.8 / 2.43 | ||||||
| S493-02-30 | 30 | 1.5 / 1.3 | 2 / 1.74 | 2.3 / 2 | ||||||
| S493-01-45 | 45 | 1 / 0.87 | 1.3 / 1.13 | 1.5 / 1.3 | ||||||
| S493-01-60 | 60 | 0.75 | 1 / 0.87 | 1.2 / 1.04 | ||||||
| S493-01-75 | 75 | 0.6 | 0.8 / 0.7 | 1.0 / 0.87 | ||||||
| Note: The above data are from motors under 50Hz. If under 60Hz, Speed*1.2, Torque/1.2 Other speed and torque needed, please contact our sale department | ||||||||||
About Us:
I.CH motion co., LTD, headquartered in HangZhou, is a professional manufacturer and supplier of the motor. We have provided AC Motor, AC gear motor, DC gear motor, BLDC motor, BLDC Gear motor, BLDC Servo motor since 2006.
As a professional manufacturer who has professional teams, we can custom according to your needs.
Certificate:
IOS9001, CE
Service:
1, OEM & ODM service.
2, Quick reply: all email will be replied in 12 hours.
3, Shipment: take photos, send them to customers for confirmation.
Shipping:
1, Carton, Pallet, or what you want.
2, The Delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1, Are you a factory?
Yes, we have been in designing and providing excellent motors for customers.
2, Can you provide a sample?
Yes.
3, How long you could prepare samples?
If customized one, about a week around.
4, If My package has missing products. What can I do?
Please contact our support team and we will confirm your order with the package contents. We apologize for any inconvenience. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Certification: | ISO9001, CCC |
| Brand: | I.CH |
| Customization: |
Available
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|---|
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-05-14
China wholesaler 33mm High Torque 12V 24V Low Rpm 1.9rpm Brush DC Electric Geared Motor for Robot a/c vacuum pump
Product Description
| BG 28ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28395-1 | 12 | 3.79 | 3800 | 0.01 | 0.47 | 4500 | 0.11 | 0.064 | 2.6 |
| BG 28395-2 | 24 | 7.73 | 5200 | 0.014 | 0.5 | 6000 | 0.11 | 0.097 | 2.72 |
| We can also customize products according to customer requirements . | |||||||||
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 3.3 | 4.6 | 37.7 | 52.1 | 70 | 585 | 810 | 2911 |
| NO-load speed | 1363 | 978 | 119 | 86 | 64 | 8 | 5.5 | 2.3 |
| Rated speed(rpm) | 1151 | 826 | 100 | 73 | 64 | 6.5 | 4.5 | 1.9 |
| Rated torque | 0.571 | 0.041 | 0.32 | 0.44 | 0.52 | 2 | 2 | 2 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CHINAMFG in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world CHINAMFG and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-04-11
China Custom B3 Induction Gear 1500rpm 3000 Rpm 240V High Torque Low Electric Motors Rpm Three Phase 7.5kw AC Motor vacuum pump connector
Product Description
B3 Induction Gear 1500Rpm 3000 Rpm 240V High Torque Low Electric Motors Rpm Three Phase 7.5Kw Ac Motor
Features
- 100% copper winding wires, high-quality cold roll silicon steel
- Dynamically balanced, original structure and attractive appearance
- High efficiency and power factor, energy-saving
- Grade of power and mounting measurement are subject to the IEC standard
- Standardization of mounting dimensions for interchangeability and case of maintenance
- High starting torque, low noise, easy maintenance, etc.
Product Description
| Power | 0.06 ~ 315kw |
| Frame Size | 56 ~ 355 |
| Phase | Single or Three |
| Efficiency Class | IE1 ~ IE4 |
| Poles | 2, 4, 6, 8 poles |
| Protection Class | IP44, IP54, IP55, IP56 |
| Insulation Class | B, F, H |
| Mounting Type | B14, B3, B5, B35, B34 |
| Ambient Temperature | -15 ~ +40 °C |
| Altitude | ≤1000M |
| Material | Aluminum/Cast Iron |
Related Products
FAQ
Q: Can you make the electric motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, capacitors, terminal box, IP grade, etc.
Q: Do you provide samples?
A: Yes. A sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard product need 5-30 days, a bit longer for customized products.
Q: Do you provide technology support?
A: Yes. Our company has a design and development team, we can provide technology support if you
need.
Q: How to ship to us?
A: It is available by air, by sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Constant Speed |
| Number of Stator: | Three/Single Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Aluminum/Cast Iron
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-29
China best Custom 70kg. Cm 70kg High Torque 12mm 12V 24V Low Rpm Brush DC Electric Worm Gear Motor Self-Locking for Robot vacuum pump electric
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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What types of feedback mechanisms are commonly integrated into gear motors for control?
Gear motors often incorporate feedback mechanisms to provide control and improve their performance. These feedback mechanisms enable the motor to monitor and adjust its operation based on various parameters. Here are some commonly integrated feedback mechanisms in gear motors:
1. Encoder Feedback:
An encoder is a device that provides position and speed feedback by converting the motor’s mechanical motion into electrical signals. Encoders commonly used in gear motors include:
- Incremental Encoders: These encoders provide information about the motor’s shaft position and speed relative to a reference point. They generate pulses as the motor rotates, allowing precise measurement of position and speed changes.
- Absolute Encoders: Absolute encoders provide the precise position of the motor’s shaft within a full revolution. They do not require a reference point and provide accurate feedback even after power loss or motor restart.
2. Hall Effect Sensors:
Hall effect sensors use the principle of the Hall effect to detect the presence and strength of a magnetic field. They are commonly used in gear motors for speed and position sensing. Hall effect sensors provide feedback by detecting changes in the motor’s magnetic field and converting them into electrical signals.
3. Current Sensors:
Current sensors monitor the electrical current flowing through the motor’s windings. By measuring the current, these sensors provide feedback regarding the motor’s torque, load conditions, and power consumption. Current sensors are essential for motor control strategies such as current limiting, overcurrent protection, and closed-loop control.
4. Temperature Sensors:
Temperature sensors are integrated into gear motors to monitor the motor’s temperature. They provide feedback on the motor’s thermal conditions, allowing the control system to adjust the motor’s operation to prevent overheating. Temperature sensors are crucial for ensuring the motor’s reliability and preventing damage due to excessive heat.
5. Hall Effect Limit Switches:
Hall effect limit switches are used to detect the presence or absence of a magnetic field within a specific range. They are commonly employed as end-of-travel or limit switches in gear motors. Hall effect limit switches provide feedback to the control system, indicating when the motor has reached a specific position or when it has moved beyond the allowed range.
6. Resolver Feedback:
A resolver is an electromagnetic device used to determine the position and speed of a rotating shaft. It provides feedback by generating sine and cosine signals that correspond to the shaft’s angular position. Resolver feedback is commonly used in high-performance gear motors requiring accurate position and speed control.
These feedback mechanisms, when integrated into gear motors, enable precise control, monitoring, and adjustment of various motor parameters. By utilizing feedback signals from encoders, Hall effect sensors, current sensors, temperature sensors, limit switches, or resolvers, the control system can optimize the motor’s performance, ensure accurate positioning, maintain speed control, and protect the motor from excessive loads or overheating.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-04
China high quality 37mm 6V 12V 24 Low Rpm 1n. M High Torque Micro DC Gearbox Electric Metal Gear Motor for Robot and Electric curtain vacuum pump
Product Description
A. Specification of 37mm 6V 12V 24 Low Rpm 1N.m High Torque Micro DC Gearbox Electric Metal Gear Motor :
1 voltage: 3V, 6V, 9V, 12V, 24V for choose
2) Reduction ratio: 1: 6, 1: 10, 1: 20, 1: 30, 1: 60, 1: 90, 1: 120, 1: 180, 1: 270, 1: 360, 1: 540, 1: 810, 1: 1620, 1: 2430
3) Motor dimensions: 32 (dia. ) x 30 (L) mm
4) Gearbox dimensions: 37(dia) x 22-29(H) mm
5) Shaft: 6mm, D-cut type, Customized shaft length or shaft type
6) Application: Vending Machine, Grill, Curtin, Robot, Automactic, Printer, Office equipment. etc
7)Packing details; CTN size: 37*27*H18cm, 60 PCS /CTN, N. W. 11kgs.
The datasheet only typical data for reference, Please fell free to contact with me if you want this motor specificaton or have customized requirement.
B. Company Descriptions
1. Production line
2. Test equipments:
3. Certificates:
4 Exhibitions And Customer Visiting:
5. FAQ(Q=Question, A=Answer)
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q:Do you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
Weclome contact with us if have any questions about this motor or other products!
| Application: | Robot, Toys, Door Lock, Monitor |
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| Operating Speed: | Low Speed |
| Function: | Driving |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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editor by CX 2023-10-19
China Factory Price 110V High Torque Low Rpm Electric Motor Single Phase AC Motor Gearbox gearbox and motor
Item Description
Company Profile
ZHangZhoug CZPT Appliance Co., Ltd has been a prosperous expertise maker of electric portable concrete mixers, customized OEM AC motors, range hoods, and centrifugal supporters in the industry since 1994.
We mainly create single-section AC motors with capacitors beginning and managing. The main items include electric powered cement mixer motor, transmission box for concrete mixer, water pump motor, mower motor, grinder motor, exhaust admirer motor, Selection Hoods, Centrifugal blowers, and moveable concrete mixer. Our merchandise are extensively utilised in power instruments, house appliances, commercial equipment, and tiny industrial devices.
We are very pleased to give deal providers masking design and style, mildew, sampling, screening, manufacture, and export services to companies that need a dependable offer of moveable cement mixer and related parts, customized ac motors, followers and blowers, variety hoods from China.
The business attained the ISO9001:2015 intercontinental top quality program certification. More than the previous 10 years, the products of AC electric motor and other goods handed the “UL”, “CSA”, “CE”, “RoHS”, “CCC”.
With exceptional merchandise top quality and technological positive aspects, our company amassed worldwide consumers dependent in Europe, The united states, Southeast Asia, South Africa, East Asia, and Australia.
These days, We are making our greatest initiatives in engineering, quality, and creation, to offer much more efficient solutions to our customers, to create reliable and valued CZPT manufacturers in electric powered appliances.
FAQ
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US $50 / Piece | |
1 Piece (Min. Order) |
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| Application: | Industrial |
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| Speed: | 22-60rpm |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
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| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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US $50 / Piece | |
1 Piece (Min. Order) |
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| Application: | Industrial |
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| Speed: | 22-60rpm |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
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| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by czh 2023-01-01
China manufacturer 110V 500W High Torque Low Rpm Electric Gear Motor for Concrete Mixer near me shop
Item Description
Organization Profile
ZHangZhoug CZPT Appliance Co., Ltd has been a prosperous knowledge manufacturer of electric portable concrete mixers, custom made OEM AC motors, selection hoods, and centrifugal enthusiasts in the business given that 1994.
We mostly build one-stage AC motors with capacitors beginning and running. The principal merchandise consist of electrical cement mixer motor, transmission box for concrete mixer, drinking water pump motor, mower motor, grinder motor, exhaust admirer motor, Range Hoods, Centrifugal blowers, and moveable concrete mixer. Our goods are extensively used in power equipment, household appliances, business equipment, and modest industrial devices.
We are CZPT to supply deal companies covering design, mildew, sampling, tests, manufacture, and export companies to firms that need to have a reliable supply of moveable cement mixer and related parts, custom ac motors, enthusiasts and blowers, range hoods from China.
The company received the ISO9001:2015 intercontinental top quality technique certification. Above the past decade, the goods of AC electric powered motor and other goods passed the “UL”, “CSA”, “CE”, “RoHS”, “CCC”.With excellent item high quality and technological rewards, our company amassed worldwide customers primarily based in Europe, The us, Southeast Asia, South Africa, East Asia, and Australia.
Nowadays, We are making our best endeavours in technologies, high quality, and creation, to offer a lot more efficient providers to our customers, to develop reliable and valued CZPT makes in electric powered appliances.
FAQ
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in best synchrony, permitting them to deliver torque in a greater output ability than a spur equipment motor. In contrast to the planetary motor, spur equipment motors are easier to construct and price less, but they are greater for programs demanding decrease torque output. That is because every single equipment carries the complete load. The pursuing are some essential distinctions amongst the two varieties of gearmotors.
planetary equipment technique
A planetary equipment transmission is a variety of equipment system that transfers torque from one particular supply to an additional, normally a rotary motion. Moreover, this type of gear transmission needs dynamic modeling to look into its toughness and reliability. Earlier reports included equally uncoupled and coupled meshing types for the analysis of planetary gear transmission. The blended model considers both the shaft structural stiffness and the bearing assistance stiffness. In some purposes, the flexible planetary equipment might affect the dynamic reaction of the program.
In a planetary equipment system, the axial stop surface area of the cylindrical part is rotatable relative to the separating plate. This system retains lubricant. It is also capable of stopping foreign particles from getting into the planetary gear program. A planetary equipment system is a excellent choice if your planetary motor’s pace is high. A substantial-good quality planetary gear technique can supply a excellent overall performance than conventional systems.
A planetary equipment technique is a sophisticated mechanism, involving 3 transferring back links that are related to every single other by way of joints. The sunshine gear acts as an enter and the world gears act as outputs. They rotate about their axes at a ratio identified by the quantity of enamel on every single gear. The sunshine equipment has 24 teeth, while the planet gears have a few-quarters that ratio. This ratio makes a planetary motor really productive.
planetary gear practice
To predict the totally free vibration response of a planetary motor equipment practice, it is essential to produce a mathematical model for the system. Earlier, static and dynamic models had been used to review the actions of planetary motor gear trains. In this review, a dynamic design was developed to look into the results of key style parameters on the vibratory reaction. Essential parameters for planetary equipment transmissions contain the framework stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The style of the planetary motor equipment train is made up of several phases that can operate with variable enter speeds. The design of the equipment teach allows the transmission of substantial torques by dividing the load across a number of planetary gears. In addition, the planetary gear prepare has several tooth which mesh at the same time in operation. This layout also allows for greater efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these positive aspects make planetary motor equipment trains a single of the most well-known sorts of planetary motors.
The compact footprint of planetary gears makes it possible for for exceptional heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also minimize noise and vibration. But if these characteristics are not fascinating for your application, you can pick a different gear variety. Alternatively, if you want to maintain substantial performance, a planetary motor gear prepare will be the very best selection. So, what are the benefits of planetary motor gears?
planetary gear prepare with mounted provider train ratio
The planetary gear teach is a widespread variety of transmission in a variety of machines. Its primary positive aspects are higher performance, compactness, huge transmission ratio, and electricity-to-weight ratio. This variety of gear prepare is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have decrease axial power and substantial load carrying ability. Herringbone planetary gears are commonly used in hefty equipment and transmissions of large cars.
To use a planetary gear prepare with a fixed carrier train ratio, the first and 2nd planets have to be in a provider place. The first planet is rotated so that its teeth mesh with the sun’s. The 2nd earth, nevertheless, can not rotate. It must be in a carrier situation so that it can mesh with the sun. This needs a higher degree of precision, so the planetary gear teach is normally manufactured of several sets. A tiny investigation will simplify this design and style.
The planetary equipment practice is created up of 3 factors. The outer ring equipment is supported by a ring equipment. Every equipment is positioned at a distinct angle relative to one particular yet another. This allows the gears to rotate at a set price even though transferring the motion. This layout is also common in bicycles and other tiny vehicles. If the planetary gear train has a number of stages, multiple ring gears could be shared. A stationary ring gear is also utilised in pencil sharpener mechanisms. Planet gears are prolonged into cylindrical cutters. The ring gear is stationary and the world gears rotate around a solar axis. In the situation of this style, the outer ring gear will have a -3/2 world equipment ratio.
planetary equipment prepare with zero helix angle
The torque distribution in a planetary gear is skewed, and this will substantially reduce the load carrying ability of a needle bearing, and consequently the lifestyle of the bearing. To greater recognize how this can influence a gear prepare, we will analyze two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was completed with a very specialized plan from the bearing maker INA/FAG. The red line represents the load distribution together a needle roller in a zero helix gear, although the inexperienced line corresponds to the same distribution of masses in a fifteen degree helix angle gear.
Yet another approach for deciding a gear’s helix angle is to contemplate the ratio of the sun and earth gears. Even though the sunshine gear is typically on the input aspect, the world gears are on the output facet. The sunlight gear is stationary. The two gears are in engagement with a ring equipment that rotates 45 levels clockwise. Each gears are hooked up to pins that support the world gears. In the determine under, you can see the tangential and axial equipment mesh forces on a planetary gear prepare.
One more approach utilised for calculating energy loss in a planetary equipment practice is the use of an automobile transmission. This type of equipment supplies balanced overall performance in each electrical power efficiency and load capability. Even with the complexities, this technique supplies a a lot more precise investigation of how the helix angle influences electrical power reduction in a planetary gear prepare. If you are intrigued in decreasing the electricity decline of a planetary gear practice, go through on!
planetary gear teach with spur gears
A planetary gearset is a variety of mechanical travel program that makes use of spur gears that go in reverse directions inside of a aircraft. Spur gears are a single of the more fundamental kinds of gears, as they never call for any specialty cuts or angles to work. Rather, spur gears use a complicated tooth shape to figure out in which the enamel will make speak to. This in turn, will figure out the amount of power, torque, and pace they can create.
A two-phase planetary equipment prepare with spur gears is also attainable to run at variable enter speeds. For such a set up, a mathematical product of the equipment practice is developed. Simulation of the dynamic behaviour highlights the non-stationary outcomes, and the results are in good arrangement with the experimental information. As the ratio of spur gears to spur gears is not continuous, it is known as a dedendum.
A planetary gear teach with spur gears is a kind of epicyclic equipment train. In this circumstance, spur gears run between gears that have equally interior and external enamel. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar method. There are four main factors of a planetary equipment teach. The world gear is positioned inside of the solar gear and rotates to transfer movement to the sunshine equipment. The earth gears are mounted on a joint carrier that is related to the output shaft.
planetary equipment practice with helical gears
A planetary equipment train with helical enamel is an really strong transmission system that can give high amounts of electrical power density. Helical gears are utilised to increase performance by providing a much more successful alternative to typical worm gears. This sort of transmission has the prospective to enhance the general performance of a method, and its benefits prolong considerably outside of the energy density. But what makes this transmission program so appealing? What are the key elements to consider when planning this variety of transmission technique?
The most basic planetary practice is composed of the sunlight gear, planet equipment, and ring gear components. The variety of planets differs, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sunshine gear driving a provider assembly. The number of planets can be as lower as two or as high as six. A planetary gear teach has a minimal mass inertia and is compact and reputable.
The mesh section qualities of a planetary gear prepare are specifically essential in developing the profiles. Different parameters this sort of as mesh phase distinction and tooth profile modifications must be examined in depth in purchase to completely realize the dynamic attributes of a PGT. These aspects, together with other people, figure out the helical gears’ overall performance. It is for that reason vital to understand the mesh period of a planetary gear prepare to design it effectively.
China OEM 63zyt High Torque 12V 24V Mini Low Rpm Brush DC Electric Worm Gear Motor for Robot Price DC Worm Geared Motor with Free Design Custom
Item Description
Set up in 1994, HangZhou BG Motor Manufacturing unit is a specialist maker of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant region of 6000 sq. meters, a number of patent certificates, and we have the impartial layout and growth abilities and robust specialized pressure, with an once-a-year output of much more than 1 million units. Since the commencing of its establishment, BG motor has concentrated on the overall remedy of motors. We manufacture and style motors, provide specialist custom-made solutions, respond quickly to client needs, and actively help consumers to solve issues. Our motor merchandise are exported to twenty nations, which includes the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so forth.
Our founder, Mr. Sunshine, has a lot more than forty several years of knowledge in motor technology, and our other engineers also have a lot more than fifteen a long time of expertise, and 60% of our workers have more than ten a long time of knowledge, and we can CZPT you that the top quality of our motors is best notch.
The goods include AGV, underwater robots, robots, stitching machine market, vehicles, healthcare gear, automated doors, lifting tools, industrial tools and have a wide selection of programs.
We try for CZPT in the quality of every single item, and we are only a little and advanced company.
Our vision: Push the world ahead and make daily life greater!
Q:1.What variety of motors can you supply?
A:At present, we mostly create brushless DC motors, brush DC motors, AC motors, CZPT Motors the energy of the motor is much less than 5000W, and the diameter of the motor is not much more than 200mm
Q:2.Can you send out me a price list?
A:For all of our motors, they are tailored based on different demands like lifetime, sound,voltage,and shaft and so on. The cost also varies in accordance to annual amount. So it truly is genuinely tough for us to provide a price listing. If you can share your thorough demands and once-a-year quantity, we will see what provide we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personalized use or substitution, I am frightened it will be challenging for us to provide due to the fact all of our motors are personalized manufactured and no inventory accessible if there are no more needs. If just sample tests before the official get and our MOQ,price and other phrases are suitable,we’d enjoy to supply samples.
This autumn:Can you provide OEM or ODM services?
A:Yes,OEM and ODM are the two available, we have the expert R&D dept which can provide professional solutions for you.
Q5:Can l go to your manufacturing unit prior to we spot an order?
A:welcome to visit our manufacturing facility,wear each and every pleased if we have the CZPT to know every other more.
Q:6.What’s the direct time for a typical purchase?
A:For orders, the regular lead time is 15-twenty times and this time can be shorter or for a longer time based on the different model,period of time and quantity.
What Is a Equipment Motor?
A equipment motor is an electric powered motor coupled with a equipment practice. It utilizes possibly DC or AC electrical power to accomplish its goal. The major benefit of a equipment reducer is its ability to multiply torque although maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft velocity and overall efficiency. Nonetheless, appropriate equipment technological innovation and ratios give the best possible output and speed profiles. This kind of motor unlocks the complete prospective of OEM products.
Inertial load
Inertial load on a equipment motor is the amount of drive a rotating gadget generates thanks to its inverse square relationship with its inertia. The better the inertia, the significantly less torque can be produced by the equipment motor. Even so, if the inertia is also substantial, it can trigger difficulties with positioning, settling time, and controlling torque and velocity. Equipment ratios must be picked for optimum power transfer.
The duration of acceleration and braking time of a gear motor relies upon on the sort of pushed load. An inertia load demands lengthier acceleration time whereas a friction load requires breakaway torque to commence the load and keep it at its desired pace. Too limited a time interval can result in extreme equipment loading and might consequence in broken gears. A secure method is to disconnect the load when electricity is disconnected to prevent inertia from driving back by means of the output shaft.
Inertia is a basic principle in the design of motors and drive techniques. The ratio of mass and inertia of a load to a motor decides how effectively the motor can handle its pace in the course of acceleration or deceleration. The mass second of inertia, also referred to as rotational inertia, is dependent on the mass, geometry, and centre of mass of an object.
Programs
There are many purposes of equipment motors. They provide a powerful however successful means of pace and torque manage. They can be both AC or DC, and the two most typical motor types are the a few-stage asynchronous and the everlasting magnet synchronous servomotor. The sort of motor utilized for a presented software will decide its value, reliability, and complexity. Gear motors are usually utilized in programs exactly where high torque is essential and space or energy constraints are considerable.
There are two kinds of gear motors. Relying on the ratio, each and every gear has an output shaft and an input shaft. Gear motors use hydraulic stress to generate torque. The force builds on one facet of the motor until finally it generates sufficient torque to power a rotating load. This type of motors is not advisable for apps the place load reversals take place, as the keeping torque will diminish with age and shaft vibration. Nonetheless, it can be used for precision apps.
The marketplace landscape shows the aggressive setting of the gear motor market. This report also highlights important objects, revenue and benefit creation by area and nation. The report also examines the competitive landscape by location, which includes the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is crucial to be aware that the report consists of phase-distinct data, so that visitors can simply realize the market prospective of the geared motors market place.
Measurement
The security issue, or SF, of a gear motor is an critical thought when deciding on a single for a certain application. It compensates for the stresses placed on the gearing and allows it to operate at highest performance. Manufacturers give tables detailing normal applications, with multiplication aspects for responsibility. A equipment motor with a SF of three or a lot more is suitable for hard apps, even though a gearmotor with a SF of one particular or two is suitable for reasonably simple purposes.
The global gear motor market is very fragmented, with quite a few modest players catering to various stop-use industries. The report identifies various sector trends and provides complete info on the marketplace. It outlines historic data and provides valuable insights on the business. The report also employs several methodologies and approaches to assess the market. In addition to supplying historic data, it includes in depth details by market segment. In-depth examination of marketplace segments is presented to assist identify which systems will be most ideal for which applications.
Cost
A gear motor is an electrical motor that is paired with a gear prepare. They are accessible in AC or DC electrical power systems. When compared to traditional motors, equipment reducers can increase torque although maintaining compact proportions. But the trade-off is the reduced output shaft speed and general effectiveness. Even so, when utilized accurately, a equipment motor can produce best output and mechanical suit. To understand how a gear motor performs, let’s look at two types: proper-angle geared motors and inline geared motors. The first two sorts are normally used in automation tools and in agricultural and medical purposes. The latter type is made for rugged applications.
In addition to its effectiveness, DC equipment motors are space-saving and have reduced energy consumption. They can be used in a variety of applications including money counters and printers. Computerized window equipment and curtains, glass curtain walls, and banknote vending equipment are some of the other key applications of these motors. They can cost up to ten horsepower, which is a great deal for an industrial machine. Nonetheless, these are not all-out high-priced.
Electrical equipment motors are flexible and commonly employed. Nonetheless, they do not perform well in applications requiring substantial shaft speed and torque. Illustrations of these contain conveyor drives, frozen beverage equipment, and health care tools. These applications need high shaft velocity, so equipment motors are not ideal for these apps. Nonetheless, if noise and other troubles are not a worry, a motor-only answer may be the much better choice. This way, you can use a one motor for several purposes.
Maintenance
Geared motors are among the most frequent products utilized for travel trains. Proper maintenance can prevent injury and improve their effectiveness. A information to gear motor servicing is available from WEG. To avoid additional damage, stick to these servicing methods:
Frequently verify electrical connections. Examine for free connections and torque them to the suggested values. Also, check out the contacts and relays to make positive they are not tangled or damaged. Examine the surroundings close to the equipment motor to avert dust from clogging the passageway of electric powered present. A suitable routine maintenance program will aid you discover problems and prolong their lifestyle. The handbook will also tell you about any difficulties with the gearmotor. Even so, this is not enough – it is essential to examine the condition of the gearbox and its components.
Conduct visual inspection. The function of visual inspection is to be aware any irregularities that might show possible difficulties with the equipment motor. A soiled motor could be an indication of a tough atmosphere and a good deal of troubles. You can also execute a odor test. If you can smell a burned odor coming from the windings, there could be an overheating difficulty. Overheating can cause the windings to burn up and damage.
Reactive servicing is the most common method of motor upkeep. In this kind of maintenance, you only carry out repairs if the motor stops doing work because of to a malfunction. Regular inspection is needed to avoid surprising motor failures. By making use of a logbook to doc motor operations, you can determine when it is time to change the equipment motor. In distinction to preventive maintenance, reactive servicing demands no standard exams or services. Even so, it is suggested to perform inspections every single six months.