Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Option:
The Shaft length, voltage, noise, life…
Application:
Laminator, Paper Shredder, Fan, Electric Oven, Grill, Air Conditioner, Heater Machines…
Parameter:
| Model | Output speed (rpm) | Output Torque (kg.cm / lb.in) | Voltage (V.AC) | Current (A) | Frequency (Hz) | Input Power (W) | Noise (dB) | Rotation | ||
| S1 continuous | S2 15 minutes | S2 5 minutes | ||||||||
| S493-45-1.0 | 1.04 | 45 / 39 | 60 / 52.2 | 70 / 60.9 | 24 ********* 110 ********* 220 | <0.2 ********** <0.05 ********* <0.571 | 50/60Hz | 2.5~7 | <45 | CW / CCW / Bi-directional |
| S493-30-1.5 | 1.50 | 30 / 26 | 40 / 34.8 | 46 / 40 | ||||||
| S493-22-2.0 | 2 | 22 / 19 | 30 / 26 | 35 / 30.5 | ||||||
| S493-18-2.5 | 2.5 | 18 / 15.7 | 24 / 20.9 | 28 / 24.4 | ||||||
| S493-11-4.0 | 4 | 11 / 9.6 | 15 / 13 | 17.5 / 15.2 | ||||||
| S493-09-4.8 | 4.8 | 9.4 / 8.2 | 12.5 / 10.9 | 14.5 / 12.6 | ||||||
| S493-09-5.0 | 5 | 9 / 7.8 | 12 / 10.4 | 14 / 12.2 | ||||||
| S493-08-5.8 | 5.8 | 7.6 / 6.6 | 10 / 8.7 | 12 / 10.4 | ||||||
| S493-05-9.0 | 9 | 5 / 4.35 | 6.5 / 5.7 | 7.8 / 6.8 | ||||||
| S493-03-15 | 15 | 3 / 2.6 | 4 / 3.5 | 4.6 / 4 | ||||||
| S493-02-25 | 25 | 1.8 / 1.57 | 2.4 / 2.1 | 2.8 / 2.43 | ||||||
| S493-02-30 | 30 | 1.5 / 1.3 | 2 / 1.74 | 2.3 / 2 | ||||||
| S493-01-45 | 45 | 1 / 0.87 | 1.3 / 1.13 | 1.5 / 1.3 | ||||||
| S493-01-60 | 60 | 0.75 | 1 / 0.87 | 1.2 / 1.04 | ||||||
| S493-01-75 | 75 | 0.6 | 0.8 / 0.7 | 1.0 / 0.87 | ||||||
| Note: The above data are from motors under 50Hz. If under 60Hz, Speed*1.2, Torque/1.2 Other speed and torque needed, please contact our sale department | ||||||||||
About Us:
I.CH motion co., LTD, headquartered in HangZhou, is a professional manufacturer and supplier of the motor. We have provided AC Motor, AC gear motor, DC gear motor, BLDC motor, BLDC Gear motor, BLDC Servo motor since 2006.
As a professional manufacturer who has professional teams, we can custom according to your needs.
Certificate:
IOS9001, CE
Service:
1, OEM & ODM service.
2, Quick reply: all email will be replied in 12 hours.
3, Shipment: take photos, send them to customers for confirmation.
Shipping:
1, Carton, Pallet, or what you want.
2, The Delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1, Are you a factory?
Yes, we have been in designing and providing excellent motors for customers.
2, Can you provide a sample?
Yes.
3, How long you could prepare samples?
If customized one, about a week around.
4, If My package has missing products. What can I do?
Please contact our support team and we will confirm your order with the package contents. We apologize for any inconvenience. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Certification: | ISO9001, CCC |
| Brand: | I.CH |
| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-05-14
China Custom B3 Induction Gear 1500rpm 3000 Rpm 240V High Torque Low Electric Motors Rpm Three Phase 7.5kw AC Motor vacuum pump connector
Product Description
B3 Induction Gear 1500Rpm 3000 Rpm 240V High Torque Low Electric Motors Rpm Three Phase 7.5Kw Ac Motor
Features
- 100% copper winding wires, high-quality cold roll silicon steel
- Dynamically balanced, original structure and attractive appearance
- High efficiency and power factor, energy-saving
- Grade of power and mounting measurement are subject to the IEC standard
- Standardization of mounting dimensions for interchangeability and case of maintenance
- High starting torque, low noise, easy maintenance, etc.
Product Description
| Power | 0.06 ~ 315kw |
| Frame Size | 56 ~ 355 |
| Phase | Single or Three |
| Efficiency Class | IE1 ~ IE4 |
| Poles | 2, 4, 6, 8 poles |
| Protection Class | IP44, IP54, IP55, IP56 |
| Insulation Class | B, F, H |
| Mounting Type | B14, B3, B5, B35, B34 |
| Ambient Temperature | -15 ~ +40 °C |
| Altitude | ≤1000M |
| Material | Aluminum/Cast Iron |
Related Products
FAQ
Q: Can you make the electric motor with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, wires, connectors, capacitors, terminal box, IP grade, etc.
Q: Do you provide samples?
A: Yes. A sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard product need 5-30 days, a bit longer for customized products.
Q: Do you provide technology support?
A: Yes. Our company has a design and development team, we can provide technology support if you
need.
Q: How to ship to us?
A: It is available by air, by sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Three/Single Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Aluminum/Cast Iron
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-03-29
China OEM Low Rpm AC Gear Motor manufacturer
Product Description
Product Description:
AC Motor is a device that transforms the electrical energy of alternating current into mechanical energy. The AC Motor is mainly composed of an electromagnet winding or stator winding for generating magnetic field and a rotating armature or rotor. The motor is made by the phenomenon that the electric coil is forced to rotate in the magnetic field. AC motors are divided into 2 types: synchronous alternating current motor and induction motor.
The stator windings of three-phase AC motors are basically 3 coils separated by 120 degrees, which are connected by triangle or star. When three-phase current is applied, a magnetic field is generated in each coil, and the 3 magnetic fields are combined to form a rotating magnetic field.
High voltage ac motors are designed with the application of modern technology resulting in compact machines featuring excellent dynamic properties, meeting the most severe application in areas that include automation and process control.
Besides offering reliability and high performance, which will guarantee long operating periods without requiring any maintenance, the New high voltage ac motors present outstanding operating features, which include:
•Wide speed variation range
•Dimensions as per GB and IEC Standards
•High efficiency
•Low noise level
•High moment of inertia
•High capacity to dynamic loads
•Rugged construction
•High vibration resistance
•Excellent commutation quality
| Product Name | low rpm ac gear motor |
| Motor Type | DC Motor,AC Motor,Stepper Motor,Asynchronous Motor ,Synchronous Motor (Electric machinery) |
| Rotational Speed |
Low Speed/Constant Speed/High Speed/Variable Speed |
| Stator Phase Number |
Three-Phase/Single-Phase |
| Standard Features | •NEMA Premium Efficiency Level according to NEMA Y •Three-phase, 50, 60 Hz •Voltage: 3000 to 11000 V •Rated output: up to 12500 kw •Number of poles: 2 ,4,6,8,10 or 12poles •Frame sizes: 450 mm to 630mm •Cast aluminium squirrel cage for rotor •Degree of protection: IP23 to IP54(Totally enclosed) •Class insulation F with class (120ºC) temperature rise •Grease nipples for frame 450 to 630MM •Continuous Duty (S1) •With thermal protection PTC140 ºC or PT100 •Larger diameter shafts for the highest overhung load ratings in the industry •Oversized roller bearings for maximum load capacity •Other optional features under request |
| AC Motor | AC Motors can operate in high temperature, flammable and other environments, and do not need to clean the dirt of carbon brushes regularly, but it is difficult to control the speed, because it is necessary to control the frequency of AC motors (or use induction motors, increase internal resistance, reduce the motor speed at the same AC frequency. Speed, control the voltage will only affect the torque of the motor. The voltage of the general civil motor has 2 kinds, such as 110V and 220V, and there are 380V or 440V in industrial application. |
| Application | AC Motors have higher working efficiency, no smoke, odor, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical appliances and other fields. For Example: •Compressor •Rubber mixer •Fans and Pumps •Air brower •Coal mill and rolling mill •Crushers •Conveyor belts •Centrifugal machines •Lathe •Hoist |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 8 |
| Customization: |
Available
|
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Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-02-28
China supplier 37mm High Torque Low Rpm 24V 12V 10rpm 20rpm 30rpm 50rpm 100rpm 200rpm 300rpm DC Gear Motor vacuum pump ac system
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
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| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-01-09
China Factory Price 110V High Torque Low Rpm Electric Motor Single Phase AC Motor Gearbox gearbox and motor
Item Description
Company Profile
ZHangZhoug CZPT Appliance Co., Ltd has been a prosperous expertise maker of electric portable concrete mixers, customized OEM AC motors, range hoods, and centrifugal supporters in the industry since 1994.
We mainly create single-section AC motors with capacitors beginning and managing. The main items include electric powered cement mixer motor, transmission box for concrete mixer, water pump motor, mower motor, grinder motor, exhaust admirer motor, Selection Hoods, Centrifugal blowers, and moveable concrete mixer. Our merchandise are extensively utilised in power instruments, house appliances, commercial equipment, and tiny industrial devices.
We are very pleased to give deal providers masking design and style, mildew, sampling, screening, manufacture, and export services to companies that need a dependable offer of moveable cement mixer and related parts, customized ac motors, followers and blowers, variety hoods from China.
The business attained the ISO9001:2015 intercontinental top quality program certification. More than the previous 10 years, the products of AC electric motor and other goods handed the “UL”, “CSA”, “CE”, “RoHS”, “CCC”.
With exceptional merchandise top quality and technological positive aspects, our company amassed worldwide consumers dependent in Europe, The united states, Southeast Asia, South Africa, East Asia, and Australia.
These days, We are making our greatest initiatives in engineering, quality, and creation, to offer much more efficient solutions to our customers, to create reliable and valued CZPT manufacturers in electric powered appliances.
FAQ
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US $50 / Piece | |
1 Piece (Min. Order) |
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| Application: | Industrial |
|---|---|
| Speed: | 22-60rpm |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
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| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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US $50 / Piece | |
1 Piece (Min. Order) |
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| Application: | Industrial |
|---|---|
| Speed: | 22-60rpm |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
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| Samples: |
US$ 55/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by czh 2023-01-01